4L60E

Hydra-Matic Transmission electronic (M30 or M32)

General Motors

 

4L60E automatic transmission overhaul kits and hard parts.

We provide a large inventory selection for 4L60E automatic transmission overhaul kits, parts including steels, kits, solenoids, filters, solenoids. This wide selection of parts are used in the GM 4L60E automatic transmission in GM Chevy Camaro, Corvette, S10 pickup trucks and blazers, Tahoe, Astro Van, Suburban, Pontiac Firebird, in C and K Series Pickups, GMC Sonoma, Jimmy, Yukon Safari and Oldsmobile Bravada. In addition to these kit we also supply torque converters, fluids, problem prevention kits and in most cases we can supply good take out hard parts and save you some money.

Free infomation is provided on parts illustrations, maintenance tips, overhaul tips and assistance in identifying just what automatic transmission you have in your vehicle. In addition a factory description and ratio information is available.

Parts Illustration & large photo is available

Troubleshooting/Overhaul Manual
Maintenance Tips

Overhaul Tips
Remanufactured Automatic Transmission

What transmission do I have?

Considering overhauling your Chevrolet 4L60E transmission? The following list of parts are recommended by our remanufacture as being the parts that are most probably needed to put your 4L60-E back in top running order.Type:

Description:

4 speed rear wheel drive, electronically controlled, automatic overdrive transmission with a torque converter clutch.
Ratios:

1st:
3.059
2nd:
1.625
3rd:
1.000
4th:
0.696
Rev:
2.294
Chevy Camaro Pontiac Firebird
Chevy Corvette C/K Pickup
S Truck GMC Sonoma
S Blazer GMC Jimmy
Tahoe GMC Yukon
Astro GMC Safari
Suburban Oldsmobile Bravada
Early version

4L60 non electronic & 700R4
Engine Range:

2.2L - 5.7L
Fluid Capacity:(approximate)
Dry:
7.9L (8.4qt) with 245mm converter 10.8L (11.4qt) with 300mm converter
Fluid Type: Dexron® III


Fluid Recommendation
 
This is an abbreviated list and other parts are avialable. If you need something that is not listed just let us know.

Part Number

Qty Req

Description

Years

Price

TM4L60E Troubleshooting/Overhaul Manual 1993-on

$35.97

TM4L60E

 

Troubleshooting/Overhaul Manual Supplement 1993-on

$35.97

MRK5100E-S

1

Master Rebuild Kit (no steels) notes 2,3 & 4 1993-1997

$162.88

MRK5100ET-S

1

Master Rebuild Kit (no steels) notes 1, 2,3 & 4 1993-1997

$219.81

MRK5100K-S

1

Master Rebuild Kit (no steels) notes 2,3 & 4 1998-on

$188.99

MRK5100KT-S

1

Master Rebuild Kit notes 1, 2,3 & 4 1998-on

$225.55

K5100E-9

1

Steel kit 4L60E 1993-96

$61.76

K5100J-9

1

Steel kit 4L60E with Turbulator Steels 1997-on

$95.97

K51980

1

Bushing Kit 1993-on

$21.99

K51940

1

Thrust Washer kit (with Selectives) 1993-on

$14.82

K51941

1

Thrust Needle Bearing Kit 1993-on

$39.55

51814A

1

Forward Clutch Sprag Assembly always replace if over 60,000 miles constant under load 1993-on

$73.77

51815

1

Low & Reverse Roller Clutch -HD 1993-on

$25.93

K51900J-4

1

Molded Rubber Piston Kit 1997-on

$45.81

B&B-4L60VB 1 Valve Body Factory remanufactured  

$426.51

Notes: 1) Kit includes High Energy Band, Thin 3-4 ZHigh energy Frictions, Steels and Pressure Plate. 2) includes filter for shallow pan. 3) 1993-96 units utalize a moulded rubber 3-4 piston order 51843E. 1997-on order pistons K61900J-4. 4) 1997-on Corvettes require a unique extension housing seal order 51551JC.
Deep Transmission Pan   Increase fluid capacity, reduce operating tempratures, extend transmission life, convenient drain plug, increase transmission rigidity. Easy installation no modifications necessary.
NAPK51884 Add 3 extra quarts of fluid! Kit includes filter, gasket, bolts and pickup extension.

$232.91

External Cooler Auxilary        
LPD4589   Long "True Cool" Lower pressure Drop Cooler 8" x 11" x 1.5" Complete kit. Remove the heat extened the transmissions life.  

$118.75

The following components are available to enhance Shifting  

Part Number

Qty Req

Description

Years

Price

K51944E

1

Valve Body Shift Kit  

$78.96

The following electronic components may or may not be required. The best way to determine this is by check/consulting computer code(s) or electronic scanner results.

Part Number

Qty Req

Description

Years

Price

51870U

 

TCC Solenoid (Universal Type - Rostra) 1993

$30.97

51870T

 

TCC Solenoid (Universal Type - teckpak) 1993

$30.97

K51870EC

 

Lock-up Solenoid with Internal Wiring Harness and Pressure Switch Manifold 1993-on

$194.67

51871

 

A&B Shift Solenoid 1993-on

$34.91

51873

 

3-2 PWM Solenoid 1993-1995

$38.85

51873A

 

3-2 On-Off Solenoid 1996-on

$36.93

51873

 

TCC (PWM) Solenoid 1995-on

$38.85

51879

 

Force Motor (EPC) Solenoid Operates at 292.5 Hz 1993

$105.96

33879A

 

Force Motor (EPC) Solenoid Operates at 614 Hz 1994-on

$90.16

Torque Converter ---------- Torque Converter Problem & Information

For this series transmission there are MANY different possibile torque converters (not all listed here). When rebuilding your transmission it is always recommended that you change the torque converter. When ordering the torque converter you must supply the four digit code off of the existing unit (located on a sticker). Some of the possibities are:
 

torque converter 4l60e Torque Converter Installation/Preparation

Code Order Part Number   Application Price
E, L, J C33B   1996L-98; 3.8L Camero, Firebird, Low Stall; Strategy 1 Solid Carbon Clutch Lining

$201.73

E, L, J C33C   1998-up; ECCC Lockup Strategy Low stall Strategy 2, Woven Carbon Clutch Lining

$201.73

B, Z C35B   1996L-1998 2.2Lt. S10 High Stall; Strategy1; Solid Carbon Clutch Lining

$201.73

B, Z C35C   1996L-1998 ECCC Lockup Strategy High stall Strategy 2, Woven Carbon Clutch Lining

$201.73

G, F, H, K C40B   1995-98 4.4L, 5.0L, 5.7L Strategy 1; Solid Carbon Lining

$209.91

B, E C48B   1995-98 High Stall; 3.4L, 3.8L,4.3L, 5.0L turbo, Strategy 1 Solid Carbon Clutch Lining

$209.91

Be sure to use our transmission cooling line flush in order to remove debris. Your cost is $11.88 order Kooler Kleen.
DCLF, DBAF C48BHP   1995-98 High Stall; Corvette, 4.3L Blazer, Jimmy; Strategy1; Solid Carbon Clutch Lining; High Stall Stator

$286.60

PWM Strategy 1 vs. Strategy 2

Strategy 1 = Lockup becomes active after 4th gear: Solid Carbon Clutch Lining

Strategy 2= Lockup becomes active in 2nd gear with controlled slippage: Woven Carbon Lining.

PWM = Pules width modulator
We supply only high quality remanufactured torque converters, cost + $50.00 core deposit.

Miscellaneous Information and Specifications
Maximum Engine Torque:

350 lb (474 Nm)
Maximum Gearbox Torque:
670 lb (910 Nm)
Maximum Speed Shift:
1-2 6000 rpm
2-3 6000 rpm
3-4 6000 rpm
Maximum Gross Vehicle Weight:

8600 lb (3900 kg)
7 Position Quadrant:
P,R,N,OD,D,2,1
P,R,N,OD,3,2,1
Control Systems:

Shift Pattern:
(2) two-way on/off solenoids
Shift Quality:
Variable Bleed solenoid
Torque Converter Clutch:
Pulse with modulated solenoid control

Troubleshooting/Overhaul Manual

These manuals are typically 50 to 85 pages and contain both troubleshooting information and data to support overhaul, such as electronic data, illustrations and specific procedures and specifications. These are professional shop manuals which will give you the capability to diagnose problems, and evaluate repair options. If you decide to have your transmission overhauled at a local shop you will be armed with detailed knowledge of problems and potential fixes. This information should allow you to get the best deal, Always compare pricing for labor. If you supply the parts and ask for warranty in the end you will save money.

Fluid Recommendation:
Red Line high-Temp ATF



Our Red Line high-Temp ATF --is a synthetic GL-4 gear oil for use where Dexron III is recommended. A higher viscosity allows optimal operation at 70 degrees higher temperature, providing better torque converter efficiency. Perfect for heavily-loaded vehicles. Superior stability allows high-temperature operation without varnishing valves and clutches.
nverte

Recommended for use after overhaul, mixing with existing fluid is not recommended!

Our LubeGard "
automatic transmission protectant" is recommended as an additive to improve transmission life and maintenance.
 

Red Line high-Temp ATF your cost $11.95 qt.  


Master Rebuild Kit

Typically contains gaskets and rubber kit, sealing rings, metal/rubber clad seals, friction plates, steel plates* , front and rear bushings, filter and where applicable Band* and/or Modulator*.

*not included if listed separately

Maintenance Tips

Regular maintenance cycles and continued checking of fluid levels is critical to the life of your transmission. Operating temperature is the single most critical parameter effecting the life of the transmission. Keep the temperature down and fluid fresh helps the units typically last a very long time under normal driving conditions (no teenagers involved). We can supply a couple of aftermarket products to help you get the most out of your transmission:

Auxiliary Transmission Oil Cooler.

The Truco part number LPD4451 is an excellent auxiliary oil cooler to provide additional cooling capacity. The kit includes all parts required to mount the unit and connect to existing cooling lines. This is a typical do it yourself project. The unit typically mounts in front of the radiator. Your cost on this transmission life saving product is $54.94 plus shipping and handling.

Deep Transmission Pan

These high quality deep transmission pans can signifanctly improve the cooling of your 4l80E transmission. These pans are manufactured using heavy wall finned aircraft aluminu housings for4L60E large transmission pan save life by reducing tempeture of fluid.additional cooling capability. They allow for an additional 3 1/3 quarts of fluid. The transmissions are easier to check and service these advance pans and offer the following features:

Fluid Additive

Generally we don't recommend additives but we have found that the Lubegard "Automatic Transmission Protectant" at only $13.93 + S&H can:

Always consult and follow owners manual for maintenance intervals and requirements.

ult and follow owners manual for maintenance intervals and requirements.


Overhaul Tips

Before you tear into the transmission, we suggest you first study the troubleshootin/overhaul manual, add a bottle of our "Automatic Transmission Protectant" and put a few miles on the vehicle. This just might free valves and governors that are possible stuck in valve bodies. Be sure to get computer trouble code(s), see owners manual for technique to acquire malfunction codes. This will be a great assistance in diagnosing possible problems.

Twenty-One Steps to Successful Transmission Repair:

1) Do your research locate any technical bulletins pertaining to your transmission, ask your dealers parts department for bulletins.

2) Clean the entire transmisssion, including the valve body.

3) Check pump, valve body and case for warpage.

4) Flat file pumps, valve bodies, and cases. Just a few strokes with the file to knock off high spots and handling burrs.

5) Check all pump gear clearances.

6) Check planet pinion end play and side to side motion.

7) Soak all planet assemblies.

8) Soak all friction materials for 15 - 30 minutes.

9) Make sure all steels are in usable condition or replace. Do not sand or tumble steels when used against High Energy friction materials.

10) Inspect all surfaces upon which a band will ride.

11) Replace all rotating oil control rings.

12) Check all oil control rings and rubber products in the bores for proper fit.

13) Check all major support bushings and bushings that control lub oil.

14) Pre-lubricate all bushings and thrust washers.

15) Pre-lub pumps.

16) Pre-fill torque converter.

17) Use available manuals to ensure proper specifications and clearances.

18) Set correct clutch and band clearances.

19) Take the time to set the total end play.

20) Use a torque wrench on all pumps and valve bodies.

21) Always double flush the cooling and cooling return lines to the radiator to remove particles trapped there.

Take your time, take your time, take you time!

Torque Converter Information

Failue modes for torque converters manifest themselves in different ways, slow failue, i.e. loss of power over time, instant failure, i.e. input shaft spline failure. Following is a short list of problems, prossible causes:

Complaint

Possible Cause

Reference/Fix

Overheated Converter TCC/PWM Solenoid filled with debris ATSG Bulletin #98-25
Overheated Converter Replace worn TCC Regulator Valve Transgo #SK4L60E or Sonnax #77754-03k (92-97), 77754-04k (98-up) these require reamer #77754-R2
LOCKUP Slipping (CODE P1870) Worn valve body casting ATSG Bulletin #00-41
TCC Slipping (1994-1995) PCM Software ATRA Bulletin #473

The difference between stator design, look inside the converter at the larges set of splines (stator shaft splines). If the splines are split then the unit has a dual element stator. Do not interchange single element and dual element converters.

Torque Converter Installation/Preparation

Many torque converter problems can be avoided with proper preparation:

1) Pre-thread converter bolts by hand to make sure there is no sign of stripped threads.

2) Check and clean crankshaft thoroughly. Change crank spacer (if applicable).

3) Use 320 grit sandpaper or Emory cloth to remove any metal shavings on crankshaft.

4) Check converter for any damage that may have occured during shipping.

5) Pre-fill converter with a minimum of (1) quart of transmission fluid.

6) Clean all paint off the pilot using 320 grit emory cloth.

7) Apply grease, not transmission gel, on the pilot.

8) Check flexplate for cracks and be sure there is no more than .006" run out.

9) Make sure all engine dowel pins are in place and clean.

10) Make sure all electrical ground straps are properly connected.

11) Never, Never us an impact gun to install torque converter bolts. Driving a bolt into the converter cover will create a dimple on the lockup apply surface. Lockup clutch failure will occur when the lockup piston applies against and uneven surace. Grinding off on thread length from all lockup converter bolts is recommended to avert this type of failure.


In addition to the Chevrolet 4L60E automatic transmission/transaxle parts for GM Chevy Camaro, Corvette, S10 pickup trucks and blazers, Tahoe, Astro Van, Suburban, Pontiac Firebird, in C and K Series Pickups, GMC Sonoma, Jimmy, Yukon Safari and Oldsmobile Bravada, we also provide an impressive list of automotive after market products for car, pickup truck, SUV and 4wd repair parts and accessories that includes rear end covers, ring and pinion gears, OE clutches and heavy duty performance clutches, diesel gauge kits, exhaust brakes, re manufactured manual and automatic transmissions and both manual and automatic overhaul kits. Other products we offer for the RV recreational vehicle market include: REMCO driveline disconnects, tow bar and baseplates and auxiliary overdrive units to improve vehicle performance and save fuel. We have a complete 4 wheeling drivetrain product line including complete differential assemblies, limited slip and other solid locking positractions. We offer transmission conversion kits including the NV4500 and NV5600 as well as replacement kits for light duty GM and Jeep transmissions. You may be interested in visiting our Ford and Powerstroke Diesel page, Dodge Ram and other Jeep pages for detailed information.

Watch for future additions of new products to be added to our on-line catalog including advanced wheels, tires, engine tune-up kits and other accessories.


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Las Vegas Nevada, 89102
(702) 876-3100


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