Transfer Case NP205 Rebuild Kits and Parts
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| Input Spline Data | ||
| Year | Splines | Application |
| 1971 - 1985 | 10 | Manual Transmission |
| 1971 - 1985 | 27 | Behind TH350 |
| 1979 - 1985 | 32 | SM465 & TH400 |
| New Process Model 205 Parts List | ||||
| Part-Time Transfer Case | ||||
| Dodge 1969-1993 / Ford 1973-1979 / GMC 1967-1991 | Recommended fluid for NP205 --- 80-90WT | |||
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Transfer Case Illustration Exploded View to assist you in part identification and assembly. |
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PART NUMBER |
DESCRIPTION |
TYPE |
YEARS |
COST |
| DTS-BK205GDM | Rebuilder Kit - Bearings, Gaskets, Small Parts and Seals | Dodge except Cummins Diesel |
1967-93 |
$233.93 |
| DTS-BK205D | Rebuilder Kit - Bearings, Gaskets, Small Parts and Seals | Dodge Cummins Diesel Divorced Mount |
1989-95 | $244.94 |
| DTS-BK205GDM | Rebuilder Kit - Bearings, Gaskets, Small Parts and Seals, 80mm OD Input Bearing | GM w/TH350, Early SM465 |
1967-87 | $233.93 |
| DTS-BK205GDM4 | Rebuilder Kit - Bearings, Gaskets, Small Parts and Seals, 90mm OD Input Bearing |
GM w/TH400, Late SM465 | 1969-91 | $213.93 |
| DTS-BK205FDM | Rebuilder Kit - Bearings, Gaskets, Small Parts and Seals |
Ford Direct Mount |
1973-79 | $235.85 |
| DTS-BK205RDF | Rebuilder Kit - Bearings, Gaskets, Small Parts and Seals | Ford Remote Mount |
1973-77 | $212.82 |
| DTS-TSK205 | Overhaul Kit - Gaskets, O' Rings and Seals | GM. Dodge except Cummins |
1967-93 |
$33.93 |
| DTS-TSK205DCD | Overhaul Kit - Gaskets, O' Rings and Seals | Cummins Diesel |
$39.99 | |
| DTS-TSK205FDM | Overhaul Kit - Gaskets, O' Rings and Seals | Ford Direct Mount | $39.99 | |
| DTS-TSK205RDF | Overhaul Kit - Gaskets, O' Rings and Seals | Ford Remote Mount | $39.99 | |
| 201203 | Adapter to Transfer Case Gasket | Ford/Dodge |
1973-93 |
$4.62 |
| 201205 | Adapter to Transfer Case Gasket | GM |
1967-91 |
$4.72 |
| 201205A | Front Output Bearing Retainer Gasket | All |
1967-93 |
$3.36 |
| 201205A | Rear Output Shaft Support Gasket | All |
1967-93 |
$3.36 |
| 201205B | Rear Output Bearing Retainer Gasket | All |
1967-93 |
$3.86 |
| 201052 | GM Adapter Seal with Automatic | 2.000X2.623 |
Various |
$8.00 |
| 201023 | GM Adapter Seal with Standard (Not in Kit) | 1.375X2.250 |
Various |
$9.36 |
| 201032 | Input Gear Seal - Double-Lip | 1.938X2.686 |
Various |
$8.80 |
| 201050 | Input Gear Seal - Use Back to Back | 1.938X2.686 |
Various |
$8.60 |
| 6557THD | Input/Output Shaft Seal | 2.125X3.061 |
Various |
$8.96 |
| 201057 | Output Shaft Seal | 1.750X3.061 |
Various |
$14.00 |
| 34743A | Output Shaft Seal | 1.886X2.700 |
Various |
$4.82 |
| 201027 | Ford Output Seal (Not in Kit) | 1.875X3.061 |
Various |
$10.00 |
| 201449 | Extension Housing Bushing |
GM |
1967-91 |
$15.50 |
| 301523 | Input Bearing - included in kits | All except GM with TH400 |
1967-93 |
$22.34 |
| 301515 | Input Bearing - not in kit | GM with TH400 |
1967-91 |
$27.64 |
| 301523 | Front Output Shaft Ball Bearing |
1967-93 |
$22.34 |
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| 301523 | Rear Output Shaft Ball Bearing |
1967-93 |
$22.34 |
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| TRS311001 | Small Parts Kit |
1967-91 |
$88.58 |
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| TRS311841 | Fork |
$50.59 |
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| TRS311641 | Slider |
$76.56 |
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| TRSAWT275.2-2.5B |
Syncro Assembly (no cones or hub) |
Call | ||
| TRS-311670A | Input NP205 to TH350 automatic transmission 27 splines |
$239.90 |
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| TRS-311670B | Input NP205 to TH400 automatic transmission 32 splines 7.5" long |
$245.85 |
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| ALT-15594158 | Input NP205 to TH400 late model automatic transmission 10" long |
$224.00 |
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| DTSTRS-311670E |
Input NP205 to NV4500 23 spline |
Dodge Married |
$542.00 | |
| TRS-311670 | Input NP205 to Ford automatic transmission 31 spline |
$261.91 |
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| ALT-6259656 | Coupler, NP205 to SM465 4.25" |
$87.87 |
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| ALT-6263040 | Coupler, NP205 to SM465 4.75" |
$125.25 |
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| ALT-6273964 | Coupler, NP205 to TH350 |
$115.25 |
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| ALT-4167920 | Coupler Dodge NP205 23 Spline 4.25 |
$144.20 |
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| ALT-4505302 | Coupler Dodge NP205 29 Spline 4.25 |
$176.06 |
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| ALT-205-1R | Front Case, bored to accept big bearing |
$183.39 |
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| MTC4106561 | Heavy Duty Output shaft 60% stronger for truck pulls or rocks. With oiling drilled holes not weak grooves, 32 splines. |
Fits Chevrolet and Dodge |
$236.86 |
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| TRX205 | Book on CD Rom, Troubleshooting & Overhaul Guide |
$55.96 |
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| TRS-311997 |
Speedometer Gear 7 teeth Red |
$51.54 | ||
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Parts for the NP205 are listed in the above table!