ZF542 & ZF547 Ford Truck 5 Speed Manual Transmissions Repair Parts & Rebuild Kits

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Ford ZFS542 & ZF547 Manual Transmission Overhaul Kit

Having problems with your ZF542 or ZF547 manual Ford 5 speed manual transmission, need parts? These quality ZFS542 & ZF547 manual transmission parts and rebuild parts kits are designed to be top of the line overhaul kits. We have include information on how to identify individual transmissions, application information, model year, detailed kit and part availability by transmission type. ZF transmissions are covered in this section , rear wheel drive (RWD). Typically used in Ford trucks requiring 5 speed applications.

Different overhaul kits are available depending on the extent of the overhaul that you planning, the contents of the kits are described as follows:

DTSBKXXX Kits (RWD): Main case bearings, gaskets, seals. You may also want to add new bearing retainer, nuts, dogs & wires, extension housing bushing, small parts kit, shifter bushings. Syncro rings are not included in these kits.

Information and parts are provide for the following Transmission: ZF Ford Truck 5 Speed (RWD). See the detailed parts illustrations.

IDENTIFICATION - End loaded aluminum case with integral bell housing. Tag is located on the left side of the case with a Ford code and ZF number 13-07-XXX-XXX. The S542 is found behind 300, 302, 351, 460, and diesel power plants. The S547 unit is used behind the same engines from 1995 and up.

It's easy to get the correct parts the first time from drivetrain.com. Using the application tables below just locate your vehicle model, model year, number of cylinders and engine size read across to identify correct overhaul kit part number. Make a note of the part number and complete our secure easy order from.

Below you will find parts for the ZF542 and ZF547 5 speed transmission used in Ford Pickup Trucks. In addition to these overhaul kits we can provide miscellaneous hardparts, don't see what you need just give us a call.�

ZF S542

Ford F250, F350 and Super Duty 1987-1995

Brake Parts

ZF S5-47

Ford F250, F350 and Super Duty 1996-Current

Model	Cyl.	Engine Size	Trans. Model	Year	Description	Overhaul Kit	Your Cost	Overhaul Kit with Syncro Rings	Your Cost
F-SERIES TRUCK , P-SERIES VAN and FULL SIZE BRONCO	8 cyl	6.9L	ZF S542	1987	Aluminum case, cast "1307"	DTSBK300ZF	$180.18	DTSBK300ZFWS	$321.78
F-SERIES TRUCK , P-SERIES VAN and FULL SIZE BRONCO	6cyl	4.9L	ZF S542	1987-95	Aluminum case, cast "1307"	DTSBK300ZF	$180.18	DTSBK300ZFWS	$321.78
F-SERIES TRUCK , P-SERIES VAN and FULL SIZE BRONCO	8 cyl	5.0L	ZF S542	1987-95	Aluminum case, cast "1307"	DTSBK300ZF	$180.18	DTSBK300ZFWS	$321.78
F-SERIES TRUCK , P-SERIES VAN and FULL SIZE BRONCO	8 cyl	7.3L	ZF S542	1987-95	Aluminum case, cast "1307"	DTSBK300ZF	$180.18	DTSBK300ZFWS	$321.78
F-SERIES TRUCK , P-SERIES VAN and FULL SIZE BRONCO	8 cyl	7.5L	ZF S542	1987-95	Aluminum case, cast "1307"	DTSBK300ZF	$180.18	DTSBK300ZFWS	$321.78
E-SERIES VAN	6 cyl	4.9L	ZF S542	1988-91	Aluminum case, cast "1307"	DTSBK300ZF	$180.18	DTSBK300ZFWS	$321.78
E-SERIES VAN	8cyl	5.0L	ZF S542	1988-91	Aluminum case, cast "1307"	DTSBK300ZF	$180.18	DTSBK300ZFWS	$321.78
E-SERIES VAN	8cyl	5.8L	ZF S542	1988-91	Aluminum case, cast "1307"	DTSBK300ZF	$180.18	DTSBK300ZFWS	$321.78
F-SERIES TRUCK , P-SERIES VAN and FULL SIZE BRONCO	8 cyl	5.8L	ZF S542	1988-95	Aluminum case, cast "1307"	DTSBK300ZF	$180.18	DTSBK300ZFWS	$321.78
F-SERIES TRUCK , P-SERIES VAN and FULL SIZE BRONCO	6cyl	4.9L	ZF S547	1995-97	Aluminum case, cast "1317"	DTSBK300ZF	$180.18	DTSBK300ZFAWS	$316.16
F-SERIES TRUCK , P-SERIES VAN and FULL SIZE BRONCO	8 cyl	5.0L	ZF S547	1995-97	Aluminum case, cast "1317"	DTSBK300ZF	$180.18	DTSBK300ZFAWS	$316.16
F-SERIES TRUCK , P-SERIES VAN and FULL SIZE BRONCO	8 cyl	5.8L	ZF S547	1995-98	Aluminum case, cast "1317"	DTSBK300ZF	$180.18	DTSBK300ZFAWS	$316.16
F-SERIES TRUCK , P-SERIES VAN and FULL SIZE BRONCO	8 cyl	7.3L	ZF S547	1995-98	Aluminum case, cast "1317"	DTSBK300ZF	$180.18	DTSBK300ZFAWS	$316.16
F-SERIES TRUCK , P-SERIES VAN and FULL SIZE BRONCO	8 cyl	7.5L	ZF S547	1995-98	Aluminum case, cast "1317"	DTSBK300ZF	$180.18	DTSBK300ZFAWS	$316.16
F-SERIES TRUCK , P-SERIES VAN and FULL SIZE BRONCO	8 cyl	5.4L	ZF S547M	1999-on	Aluminum case, cast "1317"	DTSBK300ZFB	$190.18	DTSBK300ZFBWS	$495.60
F-SERIES TRUCK , P-SERIES VAN and FULL SIZE BRONCO	10 cyl	6.8L	ZF S547M	1999-on	Aluminum case, cast "1317"	DTSBK300ZFB	$190.18	DTSBK300ZFBWS	$495.60


REF #	PART #	O.E.M #	DESCRIPTION		Cost
ZF/S5-42 Ford F250, F350 and Super Duty 1987-1995
890		1307306121	INTERLOCK PLATE "T" BOLT		$2.34
43A	DTS-ZF42-23	1307298933	S542 1-2 SHIFT FORK (WILL FIT S5-42 & S5-47)		$53.53
	DTS-ZF42-128	1307304370	S542 1-2 SLIDER		$75.46
	DTS-ZF42-123	1307304166	S542 1-2 SYNCHRO HUB		$53.02
18A	DTS-ZF42-14A	1307304181	S542 1-2 SYNCHRO RING, BRONZE		$21.56
27	DTS-F206756		S542 1ST GEAR NEEDLE BEARING		$14.74
28	DTS-ZF42-12	1307204298	S542 1ST GEAR, 48T		$158.62
24	DTS-F206755		S542 2ND GEAR NEEDLE BEARING		$14.39
23	DTS-ZF42-21A	1307204319	S542 2ND GEAR, 37T		$133.76
23	DTS-ZF42-21	1307204320	S542 2ND GEAR, 51T		$127.82
	DTS-ZF42-116	1307304371	S542 3-4 SLIDER		$57.42
	DTS-ZF42-111	1307304168	S542 3-4 SYNCHRO HUB		$47.96
18	DTS-ZF42-2.5	1307204244	S542 3-4 SYNCRO HUB AND SLIDER		$96.91
18A	DTS-ZF42-14	1307304182	S542 3-4-5 SYNCHRO RING, BRONZE		$26.90
21		E9TZ7173A	S542 3RD GEAR BEARING SLEEVE		$19.42
20	DTS-F206755		S542 3RD GEAR NEEDLE BEARING		$14.30
22		E7TZ7119D	S542 3RD GEAR THRUST RACE		$33.04
19	DTS-ZF42-11	1307204321	S542 3RD GEAR, 30T		$69.96
19	DTS-ZF42-11A	1307204322	S542 3RD GEAR, 40T		$79.31
	DTS-ZF42-136	1307304372	S542 5-R SLIDER		$65.34
	DTS-ZF42-131	1307304167	S542 5-R SYNCHRO HUB		$50.82
18	DTS-ZF42-40	1307204239	S542 5-R SYNCHRO HUB & SLIDER		$113.52
31	DTS-F209031		S542 5TH GEAR NEEDLE BEARING		$11.55
1		1307201076	S542 7.3L DIESEL CASE		$740.168
1		1307201080	S542 7.5L GAS CASE		$606.69
		1307218007	S542 BENT SHIFTER STUB		$116.44
47		E8TZ2L616A	S542 BRKAE DRUM NUT		$28.204
39	DTS-ZF42-3	1317303011	S542 COUNTER SHAFT (1ST/2ND/REVERSE. 21T/14T)		$155.76
39	DTS-ZF42-3A	1307303115	S542 COUNTER SHAFT (1ST/2ND/REVERSE. 26T/14T)		$155.76
38	DTS-ZF42-34A	1307303110	S542 COUNTER SHAFT 3RD GEAR, 31T		$122.76
38	DTS-ZF42-34	1307303109	S542 COUNTER SHAFT 3RD GEAR, 34T		$122.76
36	DTS-ZF42-19A	1307303113	S542 COUNTER SHAFT 5TH GEAR, 47T		$129.58
36	DTS-ZF42-19	1307303112	S542 COUNTER SHAFT 5TH GEAR, 57T		$129.58
37	DTS-ZF42-9A	1307303015	S542 COUNTERSHAFT 4TH GEAR, 41T		$108.02
		1307306170	S542 DETENT PIN		$2.86
		732041946	S542 DETENT SPRING		$2.134
	DTS-GSK-ZF		S542 GASKET / SEAL KIT		$24.02
		1307SMK	S542 INPUT & C/ SHAFT SHIM KIT		$161.92
15		1307202126	S542 INPUT SHAFT, 27T 11 3/4"		$137.41
15	DTS-ZF42-16	1307202127	S542 INPUT SHAFT, 27T 9 1/2"		$131.12
15	DTS-ZF42-16A	1307202128	S542 INPUT SHAFT, 34T 9 5/8"		$131.12
	DTS-ZF42-SMK		S542 INPUT SHIM KIT		$11.44
	DTS-S542-K	1307PPK	S542 KEY/ SPRING/ BALL KIT (FOR ONE ASSEMBLY)		$8.58
		630361099	S542 LARGE SOFT PLUG		$1.03
32	DTS-ZF42-18	1307204323	S542 MAINSHAFT 5TH GEAR, 26T		$98.56
32	DTS-ZF42-18A	1307204324	S542 MAINSHAFT 5TH GEAR, 30T		$98.56
7		F3TZ7045A	S542 MAINSHAFT NUT, 2WD		$14.52
29	DTS-ZF42-36	1307304590	S542 MAINSHAFT REVERSE GEAR, 44T		$124.96
10	DTS-ZF42-6	1307302060	S542 PRESS-IN BEARING RETAINER		$33.88
2		1307-301-093	S542 REAR HOUSING, 4X4 8 7/8"		$221.56
2		1307-301-041	S542 REAR HOUSING, 2WD		$193.16
2		1307301094	S542 REAR HOUSING, 4X4 10"		$198.83
27	DTS-F206756		S542 REVERSE GEAR NEEDLE BEARING		$14.74
41	DTS-F59707.1		S542 REVERSE IDLER NEEDLE BEARING (TAKES 2)		$8.12
		732041947	S542 REVERSE STOP PLATE SPRING		$2.05
18A	DTS-ZF42-14B	1304304175	S542 REVERSE SYNCHRO RING, BRONZE		$26.90
		631329069	S542 SHIFT FORK ROLL PIN		$1.65
		631329069	S542 SHIFT FORK ROLL PIN		$1.65
		631329069	S542 SHIFT FORK ROLL PIN		$1.65
		631329069	S542 SHIFT FORK ROLL PIN		$1.65
		F205995	S542 SHIFT RAIL NEEDLE BEARING		$9.90
		F205995	S542 SHIFT RAIL NEEDLE BEARING		$9.90
		1307306230	S542 SHIFTER INTERLOCK		$14.21
		630361077	S542 SMALL SOFT PLUG		$1.03
		1307SRK	S542 SNAP RING KIT		$64.76
54		1307204048	S542 SPEEDO GEAR, BLACK, 8T		$28.402
54		1307204047	S542 SPEEDO GEAR, WHITE, 7T		$19.88
		1307306229	S542 STOP PLATE		$7.172
		1307218006	S542 STRAIGHT SHIFTER STUB		$105.09
	DTS-ZF42-SK	1307SK	S542 SYNCHRONIZER KIT, BRONZE		$146.76
43	DTS-ZF42-234	1307206003	S542/S547 3-4 SHIFT FORK		$39.82
43B	DTS-ZF42-23B	1307306019	S542/S547 5-R SHIFT FORK		$33.63
10		1317302010	S542/S547 BEARING RETAINER (3 BOLT)		$52.404
37	DTS-ZF42-9	1307303014	S542/S547 COUNTER SHAFT 4TH GEAR, 45T		$108.02
28		1307304353	S542/S547 MAINSHAFT, 20" 4X4		$510.51
28	DTS-ZF42-2A	1317304066	S542/S547 MAINSHAFT,16 3/8" 2WD		$171.16
28	DTS-ZF42-2	1307304352	S542/S547 MAINSHAFT,18 3/4" 4X4		$163.24
	DTS-NK-ZF42	1307NK	S542/S547 NEEDLE BEARING KIT		$62.92
18	DTS-ZF42-80	1307204243	S5421-2 HUB & SLIDER		$137.94
ZF/S5-47 Ford F250, F350 and Super Duty 1996-Current
43A	DTS-ZF47-23	1317298001	S547 1-2 SHIFT FORK (NO RAIL INCLEDED, FITS S5-47 ONLY)		$39.38
		1317304157	S547 1-2 SLIDER		$71.69
		1317304031	S547 1-2 SYNCHRO HUB		$63.42
		1317304031	S547 1-2 SYNCHRO HUB		$63.42
18A	DTS-ZF47-14D	1317304149	S547 1-2 SYNCHRO RING, BRONZE		$26.90
18		1317204029	S547 1-2 SYNCRO ASSEMBLY		$275.77
26		1317204032	S547 1ST GEAR. 48T		$394.35
23	DTS-ZF47-21	1317204024	S547 2ND SPEED GEAR, 37T		$139.59
	DTS-ZF47-111	1317304026	S547 3-4 SYNCHRO HUB		$47.96
18	DTS-ZF47-2.5	1307204039	S547 3-4 SYNCRO HUB AND SLIDER		$96.91
	DTS-ZF47-136A	1317304158	S547 3-4, 5-R SLIDER		$57.42
	DTS-ZF47-136A	1317304158	S547 3-4, 5-R SLIDER		$57.42
18A	DTS-ZF47-14C	1317304150	S547 3-4-5 SYNCHRO RING, BRONZE		$26.90
19		1317204006	S547 3RD GEAR, 30T		$275.77
19	DTS-ZF47-11	1317204007	S547 3RD GEAR, 31T		$108.76
18		1317204038	S547 5-R SYNCHRO ASSEMBLY		$275.77
		1317304035	S547 5-R SYNCHRO HUB		$63.42
1		1317201015	S547 7.3L DIESEL CASE		$634.28
1		1317201016	S547 7.5L GAS CASE		$703.20
38		1317303013	S547 COUNTER SHAFT 3RD GEAR, 30T		$206.82
38		1317303012	S547 COUNTER SHAFT 3RD GEAR, 31T		$206.82
36		1317303016	S547 COUNTER SHAFT 5TH GEAR, 48T		$206.82
37	DTS-ZF47-9B	1307303060	S547 COUNTERSHAFT 4TH GEAR, 43T		$126.59
15		1317202015	S547 INPUT SHAFT, 27T 11 3/4"		$388.82
15		1317202017	S547 INPUT SHAFT, 27T 9 1/2"		$333.67
15	DTS-ZF47-16B	1317202016	S547 INPUT SHAFT, 29T 9 1/2"		$152.24
32	DTS-ZF47-18	1317204019	S547 MAINSHAFT 5TH GEAR, 25T		$127.38
32		1317204018	S547 MAINSHAFT 5TH GEAR, 26T		$281.29
29	DTS-ZF47-36A	1317204015	S547 MAINSHAFT REVERSE GEAR,44T		$127.82
2		1317301004	S547 REAR HOUSING, 2WD		$190.27
2		1317301034	S547 REAR HOUSING, 4X4		$281.29
18A	DTS-ZF47-14E	1317304038	S547 REVERSE SYNCHRO RING, BRONZE		$24.64
		1317PPK	S547 SYNCHRO KEY/ SPRING KIT		$50.97
	DTS-ZF47-SK	1317SK	S547 SYNCHRONIZER RING KIT BRONZE		$157.96
10		1317302041	S547M BEARING RETAINER		$52.404
1		1317301016	S547M CASE		$1020.36
15		1317202033	S547M INPUT SHAFT		$427.43
2		1317301017	S547M REAR HOUSING		$515.68
Brake Parts
55	DTS-ZFBD-164		ZF BRAKE DRUM HOUSING		$354.58
	DTS-ZFBD-155	730749197	ZF BRAKE DRUM SHIELD		$6.38
59	DTS-ZFBD-175		ZF BRAKE DRUM SHAFT		$236.48
	555-098		ZF Brake Drum Shaft Plug		$1.20
	219-3029		ZF Brake Speedometer Plug, Steel		$2.00
	2086DD		ZF Brake Drum Shoes	(each)	$28.00
	ZFBD-163		ZF Speedometer Gear		$21.21
	ZFBD-1659		Brake Drum U-Joint Style Flange		$160.45
	1381-410-001		Brake Drum Shims		$28.40
	BK300BDZF		87-on 5spd Brake Drum Bearing Ki		$90.37
	BK300BDZFL		03-on 6spd Brake Drum Bearing Kit		$102.86
	DTS-TL542-7		ZF RACE DRIVER TOOL		$102.30
	DTS-JS542		ZF S542/7 ASSEMBLY JIG		$239.80

Detailed application guide to help you answer the question"What transmission do I have?" Select from the following links to take you to the detailed manual transmission model information on your specific vehicle, model year and number of speed transmission in your vehicle.

ACURA	DODGE	JEEP	PONTIAC
AMERICAN MOTORS	EAGLE	KIA	SATURN
BUICK	FORD CARS	LEXUS	SUZUKI
CADILLAC	FORD TRUCKS & VANS	MAZDA	TOYOTA CARS
CHEVROLET CARS	GEO	MAZDA TRUCK	TOYOTA TRUCKS
CHEVROLET TRUCKS & VANS	HONDA	MERCURY	VOLKSWAGEN
CHRYSLER CARS	HYUNDAI	MITSUBISHI CARS	VOLVO
DAIHATSU	INFINITI	MITSUBISHI TRUCKS
DATSUN	INTERNATIONAL	NISSAN
	ISUZU CARS	OLDSMOBILE
	ISUZU TRUCKS	PLYMOUTH

In addition to parts offered here we can also provide manual transmissions and bearing overhaulkits we also provide an impressive list of automotive after marketproducts for car, pickup truck, SUV and 4wd repair parts and accessories the list includes automatic transmission overhaul kits, automatic transmission pans, rear end covers, ring and pinion gears, OE clutch replacements and heavy duty performance clutches, diesel gauge kits and diesel exhaustbrakes, remanufactured manual and automatic transmissions and both transfer case replacements and transfer case overhaul kits and hard parts. Other products we offer for the RV recreational vehiclemarket include REMCO driveline disconnects, tow bars and baseplates. Auxiliary overdrive units to improve vehicle-towing performance and save fuel are available. We have a complete 4wheeling drivetrain product line including complete differential assemblies, limited slip and solid locking positractions. We offer transmission conversion kits including the NV4500 as well as replacement kits for light duty GM and Jeep transmissions. To improve your vehicles fuel mileage and performance you may be interested in visiting our Ford, Escape and Powerstroke Diesel products, Dodge Ram, Chevrolet/GMC, Jeep and FJ Cruiser products area. From time to time we offer specials discounts to our registered Internet customers, click below to register and receive advance notice of new products, special bonus offers and to be eligible for our free random gift drawings, we protect your e-mail address, we don't sell, trade or abuse it.

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