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Home arrow Manual Transmission Parts arrow Ford Truck arrow Ford ZFS542 & ZF547 Manual Transmission Overhaul Kit




  

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Ford ZFS542 Manual Transmission Rebuild Kit Print E-mail

Ford ZFS542 Manual Transmission Rebuild Kit

Having problems with your ZF542 manual Ford 5 speed manual transmission, need a rebuild kit or parts?  These quality ZFS542 manual transmission parts and rebuild parts kits are designed to be top zfs542 ford manual transmission partsof the line overhaul kits. We have include information on how to identify individual transmissions, application information, model year, detailed kit and part availability by transmission type. ZF transmissions are covered in this section , rear wheel drive (RWD). Typically used in Ford trucks requiring 5 speed applications. Give us a call and check on our good take out parts (good used) 800-216-1732 and let us help save you some money.

Different overhaul kits are available depending on the extent of the overhaul that you planning, the contents of the kits are described as follows:

Ford ZF542 Manual Transmission Rebuild KitDTSBKXXX Kits (RWD): Main case bearings, gaskets, seals. You may also want to add new bearing retainer, nuts, dogs & wires, extension housing bushing, small parts kit, shifter bushings. Syncro rings are not included in these kits.

DTSBKXXXWS Kits (RWD): Main case bearings, gaskets, seals. You may also want to add new bearing retainer, nuts, dogs & wires, extension housing bushing, small parts kit, shifter bushings. Syncro rings are included in these kits.
 

Information and parts are provide for the following Transmission: ZF Ford Truck 5 Speed (RWD).   See the detailed parts illustrations.

IDENTIFICATION - End loaded aluminum case with integral bell housing. Tag is located on the left side of the case with a Ford code and ZF number 13-07-XXX-XXX. The S542 is found behind 300, 302, 351, 460, and diesel power plants. 

It's easy to get the correct parts the first time from drivetrain.com.  Using the application tables below just locate your vehicle model, model year, number of cylinders and engine size read across to identify correct overhaul kit part number.  Make a note of the part number and complete our secure easy order from.

Below you will find parts for the ZF542  5 speed transmission used in Ford Pickup Trucks.   In addition to these overhaul kits we can provide miscellaneous hardparts and Parking Brake Parts, don't see what you need just give us a call.


  Model Cyl. Engine Size Trans. Model Year Description
Overhaul Kit
Your Cost
Overhaul Kit with Syncro Rings
Your Cost
  F-SERIES TRUCK , P-SERIES VAN and FULL SIZE BRONCO 8 cyl 6.9L ZF S542 1987 Aluminum case, cast "1307" DTSBK300ZF $190.98 DTSBK300ZFWS $361.98
  F-SERIES TRUCK , P-SERIES VAN and FULL SIZE BRONCO 6cyl 4.9L ZF S542 1987-95 Aluminum case, cast "1307" DTSBK300ZF $190.98 DTSBK300ZFWS $361.98
  F-SERIES TRUCK , P-SERIES VAN and FULL SIZE BRONCO 8 cyl 5.0L ZF S542 1987-95 Aluminum case, cast "1307" DTSBK300ZF $190.98 DTSBK300ZFWS $361.98
  F-SERIES TRUCK , P-SERIES VAN and FULL SIZE BRONCO 8 cyl 7.3L ZF S542 1987-95 Aluminum case, cast "1307" DTSBK300ZF $190.98 DTSBK300ZFWS $361.98
  F-SERIES TRUCK , P-SERIES VAN and FULL SIZE BRONCO 8 cyl 7.5L ZF S542 1987-95 Aluminum case, cast "1307" DTSBK300ZF $190.98 DTSBK300ZFWS $361.98
  E-SERIES VAN 6 cyl 4.9L ZF S542 1988-91 Aluminum case, cast "1307" DTSBK300ZF $190.98 DTSBK300ZFWS $361.98
  E-SERIES VAN 8cyl 5.0L ZF S542 1988-91 Aluminum case, cast "1307" DTSBK300ZF $190.98 DTSBK300ZFWS $361.98
  E-SERIES VAN 8cyl 5.8L ZF S542 1988-91 Aluminum case, cast "1307" DTSBK300ZF $190.98 DTSBK300ZFWS $361.98
  F-SERIES TRUCK , P-SERIES VAN and FULL SIZE BRONCO 8 cyl 5.8L ZF S542 1988-95 Aluminum case, cast "1307" DTSBK300ZF $190.98 DTSBK300ZFWS $361.98
       
  REF #   PART # O.E.M #   DESCRIPTION    

Your Cost

ZF/S5-42 Ford F250, F350 and Super Duty 1987-1995      
  890     1307306121   INTERLOCK PLATE "T" BOLT    

$3.34

  43A   DTS-ZF42-23 1307298933   S542 1-2 SHIFT FORK (WILL FIT S5-42 & S5-47)    

$59.95

      DTS-ZF42-128 1307304370   S542 1-2 SLIDER    

$93.83

      DTS-ZF42-123 1307304166   S542 1-2 SYNCHRO HUB    

$77.87

  18A   DTS-ZF42-14A 1307304181   S542 1-2 SYNCHRO RING, BRONZE    

$45.56

  27   DTS-F206756     S542 1ST GEAR NEEDLE BEARING    

$16.74

  28   DTS-ZF42-12 1307204298   S542 1ST GEAR, 48T    

$216.62

  24   DTS-F206755     S542 2ND GEAR NEEDLE BEARING    

$16.39

  23   DTS-ZF42-21A 1307204319   S542 2ND GEAR, 37T    

$183.69

  23   DTS-ZF42-21 1307204320   S542 2ND GEAR, 51T    

$147.82

      DTS-ZF42-116 1307304371   S542 3-4 SLIDER    

$87.47

      DTS-ZF42-111 1307304168   S542 3-4 SYNCHRO HUB    

$70.97

  18   DTS-ZF42-2.5 1307204244   S542 3-4 SYNCRO HUB AND SLIDER    

$142.92

  18A   DTS-ZF42-14 1307304182   S542 3-4-5 SYNCHRO RING, BRONZE    

$26.96

  21     E9TZ7173A   S542 3RD GEAR BEARING SLEEVE    

$21.42

  20   DTS-F206755     S542 3RD GEAR NEEDLE BEARING    

$16.30

  22     E7TZ7119D   S542 3RD GEAR THRUST RACE    

$36.04

  19   DTS-ZF42-11 1307204321   S542 3RD GEAR, 30T    

$96.96

  19   DTS-ZF42-11A 1307204322   S542 3RD GEAR, 40T    

$108.98

      DTS-ZF42-136 1307304372   S542 5-R SLIDER    

$95.85

      DTS-ZF42-131 1307304167   S542 5-R SYNCHRO HUB    

$74.84

  18   DTS-ZF42-40 1307204239   S542 5-R SYNCHRO HUB & SLIDER    

$156.56

  31   DTS-F209031     S542 5TH GEAR NEEDLE BEARING    

$13.55

  1     1307201076   S542 7.3L DIESEL CASE Call & check on  good used case
 


  1     1307201080   S542 7.5L GAS CASE Call & check on  good used case  


        1307218007   S542 BENT SHIFTER STUB    

$136.44

  47     E8TZ2L616A   S542 BRKAE DRUM NUT    

$31.204

  39   DTS-ZF42-3 1317303011   S542 COUNTER SHAFT (1ST/2ND/REVERSE. 21T/14T)    

$241.81

  39   DTS-ZF42-3A 1307303115   S542 COUNTER SHAFT (1ST/2ND/REVERSE. 26T/14T)    

$241.81

  38   DTS-ZF42-34A 1307303110   S542 COUNTER SHAFT 3RD GEAR, 31T    

$223.03

  38   DTS-ZF42-34 1307303109   S542 COUNTER SHAFT 3RD GEAR, 34T    

$223.03

  36   DTS-ZF42-19A 1307303113   S542 COUNTER SHAFT 5TH GEAR, 47T    

$235.55

  36   DTS-ZF42-19 1307303112   S542 COUNTER SHAFT 5TH GEAR, 57T    

$235.55

  37   DTS-ZF42-9A 1307303015   S542 COUNTERSHAFT 4TH GEAR, 41T    

$196.86

        1307306170   S542 DETENT PIN    

$3.86

        732041946   S542 DETENT SPRING    

$3.13

      DTS-GSK-ZF     S542 GASKET / SEAL KIT    

$34.98

        1307SMK   S542 INPUT & COUNTER SHAFT SHIM KIT    

$250.25

  15     1307202126   S542 INPUT SHAFT, 27T 11 3/4"    

$212.12

  15   DTS-ZF42-16 1307202127   S542 INPUT SHAFT, 27T 9 1/2"    

$203.25

  15   DTS-ZF42-16A 1307202128   S542 INPUT SHAFT, 34T 9 5/8"    

$213.83

      DTS-ZF42-SMK     S542 INPUT SHIM KIT    

$16.46

      DTS-S542-K 1307PPK   S542 KEY/ SPRING/ BALL KIT (FOR ONE ASSEMBLY)    

$12.85

        630361099   S542 LARGE SOFT PLUG    

$2.03

  32   DTS-ZF42-18 1307204323   S542 MAINSHAFT 5TH GEAR, 26T    

$135.85

  32   DTS-ZF42-18A 1307204324   S542 MAINSHAFT 5TH GEAR, 30T    

$135.85

  7     F3TZ7045A   S542 MAINSHAFT NUT, 2WD    

$32.46

  29   DTS-ZF42-36 1307304590   S542 MAINSHAFT REVERSE GEAR, 44T    

$171.91

  10   DTS-ZF42-6 1307302060   S542 PRESS-IN BEARING RETAINER    

$64.84

  2     1307-301-093   S542 REAR HOUSING, 4X4 8 7/8"    

$251.56

  2     1307-301-041   S542 REAR HOUSING, 2WD    

$233.16

  2     1307301094   S542 REAR HOUSING, 4X4 10"    

$298.83

  27   DTS-F206756     S542 REVERSE GEAR NEEDLE BEARING    

$16.74

  41   DTS-F59707.1     S542 REVERSE IDLER NEEDLE BEARING (TAKES 2)    

$9.12

        732041947   S542 REVERSE STOP PLATE SPRING    

$3.05

  18A   DTS-ZF42-14B 1304304175   S542 REVERSE SYNCHRO RING, BRONZE    

$26.90

        631329069   S542 SHIFT FORK ROLL PIN    

$2.65

        631329069   S542 SHIFT FORK ROLL PIN    

$2.65

        631329069   S542 SHIFT FORK ROLL PIN    

$2.65

        631329069   S542 SHIFT FORK ROLL PIN    

$2.65

        F205995   S542 SHIFT RAIL NEEDLE BEARING    

$10.90

        F205995   S542 SHIFT RAIL NEEDLE BEARING    

$10.90

        1307306230   S542 SHIFTER INTERLOCK    

$32.62

        630361077   S542 SMALL SOFT PLUG    

$2.03

        1307SRK   S542 SNAP RING KIT    

$204.24

  54     1307204048   S542 SPEEDO GEAR, BLACK, 8T    

$28.40

  54     1307204047   S542 SPEEDO GEAR, WHITE, 7T    

$19.88

        1307306229   S542 STOP PLATE    

$12.75

        1307218006   S542 STRAIGHT SHIFTER STUB    

$245.85

      DTS-ZF42-SK 1307SK   S542 SYNCHRONIZER KIT, BRONZE    

$265.95

  43   DTS-ZF42-23A 1307206003   S542/S547 3-4 SHIFT FORK    

$56.86

  43B   DTS-ZF42-23B 1307306019   S542/S547 5-R SHIFT FORK    

$46.66

  10     1317302010   S542/S547 BEARING RETAINER (3 BOLT)    

$52.40

  37   DTS-ZF42-9 1307303014   S542/S547 COUNTER SHAFT 4TH GEAR, 45T    

$196.86

  28     1307304353   S542/S547 MAINSHAFT, 20" 4X4 Call and check on good take, used save money
 


  28   DTS-ZF42-2A 1317304066   S542/S547 MAINSHAFT,16 3/8" 2WD    

$265.95

  28   DTS-ZF42-2 1307304352   S542/S547 MAINSHAFT,18 3/4" 4X4    

$253.83

      DTS-NK-ZF42 1307NK   S542/S547 NEEDLE BEARING KIT    

$88.98

  18   DTS-ZF42-80 1307204243   S5421-2 HUB & SLIDER    

$202.22

Brake Parts
           
  55   DTS-ZFBD-164     ZF BRAKE DRUM HOUSING    

$394.58

      DTS-ZFBD-155 730749197   ZF BRAKE DRUM SHIELD    

$7.38

  59   DTS-ZFBD-175     ZF BRAKE DRUM SHAFT Call and check on good take, used save money 
 


      555-098
     ZF Brake Drum Shaft Plug      $2.20
       219-3029
     ZF Brake Speedometer Plug, Steel
     $3.00
       2086DD      ZF Brake Drum Shoes
 (each)    $35.00
       ZFBD-163
     ZF Speedometer Gear 
     $29.21
       ZFBD-1659
     Brake Drum U-Joint Style Flange
     $170.45
       1381-410-001      Brake Drum Shims      $35.40
       BK300BDZF
     87-on 5spd Brake Drum Bearing Ki
     $99.37
       BK300BDZFL
     03-on 6spd Brake Drum Bearing Kit
     $112.86
      DTS-TL542-7     ZF RACE DRIVER TOOL    

$122.30

      DTS-JS542     ZF S542/7 ASSEMBLY JIG    

$259.80

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