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New Process 5 Sp FWD Manual Transmission Overhaul Kit Print E-mail

Chrylser Models A465 A525

Chrylser Models A520 A555

Chrylser Models A523 A543 A568

These quality New Process 5 Speed manual transmission parts and rebuild parts kits are designed to be top of the line overhaul kits. We have include information on how to identify individual transmissions, application information, model year, detailed kit and part availablity by transmssion type. New Process transmissions are covered in this section 5 speed's, front wheel drive (FWD). Typically used in Chrysler,  Dodge Cars, Plymouth plus Chrysler/Dodge Vans and trucks models including the Lebaron, Laser, Daytona, Lancer, Shadow, Spirit, 400 & 600, Omni, Shelby & 024, Caravan & Mini-Ram Van, RAMIPAGE, Champ, Reliant, Scamp, TC3,  Turismo, Voyager Van, Acclaim, Sundance requiring 5 speed applications.

Different overhaul kits are available depending on the extent of the overhaul that you planning, the contents of the kits are described as follows:

  • DTSBKXXX Kits (FWD): Main case bearings, gaskets, seals. You may also want to add new bearing retainer, nuts, dogs & wires, extension housing bushing, small parts kit, shifter bushings. Syncro rings are not included in these kits.

  • DTSBKXXXWS Kits (FWD): Main case bearings, gaskets, seals. You may also want to add bearing retainer, nuts, dogs & wires, extension housing bushing, small parts kit, shifter bushings. Syncro rings are included in these kits.

    Information and parts are provide for the following Transmission: New Process 5 Speed (FWD)

IDENTIFICATION - Almunium 1 piece case with a stamped cover over the differential carrier and another stamped cover on the rear that accomodates the 5th gear set (the 5th gear rides outside the case body). The front bearing retainer is attached to the case with three bolts.

It's easy to get the correct parts the first time from drivetrain.com.  Using the application tables below just locate your vehicle model, model year, number of cylinders and engine size read across to identify correct overhaul kit part number.  Make a note of the part number and complete our secure easy order from.
 
Below you will find parts for the New Process 5 speed transmission front wheel drive transmissions used in Chrysler, Dodge, Dodge Truck/Van  and Plymouth.    In addition to these overhaul kits we can provide miscellaneous hardparts, don't see what you need just give us a call.

 Vehicle/Model  Cyl.  Engine Trans. Model
Year
Description
Overhaul Kit
Your Cost
Overhaul Kit with Syncro Rings
Your Cost
Chrysler                  
Lebaron 4cyl 2.2L NP465 1983-84 All synchro rings are the same size DTSBK138 $122.02 DTSBK138AWS $165.85
Laser 4cyl 2.2L NP520 1987 1st and 2nd synchro rings are single piece design DTSBK375 $ 113.36 DTSBK375WS $183.36
Laser 4cyl 2.2L NP520 1987 1st and 2nd synchro rings are multi-piece design DTSBK375 $ 113.36 DTSBK375AWS $147.67
Lebaron 4cyl 2.2L NP520 1987-90 1st and 2nd synchro rings are single piece design DTSBK375 $ 113.36 DTSBK375WS $183.36
Lebaron 4cyl 2.2L NP520 1987-90 1st and 2nd synchro rings are multi-piece design DTSBK375 $ 113.36 DTSBK375AWS $147.67
Lebaron 4cyl 2.5L NP520 1987-90 57.3mm O.D. front pinion bearing1st and 2nd synchro rings are single piece design DTSBK375 $ 113.36 DTSBK375WS $183.36
Lebaron 4cyl 2.5L NP520 1987-90 57.3mm O.D. front pinion bearing1st and 2nd synchro rings are multi-piece design DTSBK375 $ 113.36 DTSBK375AWS $ 147.67
Lebaron 4cyl 2.5L NP523 1990-93 68mm O.D. front pinion bearing DTSBK377 $ 378.28 DTSBK377WS $ 475.54
Lebaron 6cyl 3.0L NP523 1990-93   DTSBK377 $ 378.28 DTSBK377WS $ 475.54
Laser 4cyl 2.5L NP525 1986   DTSBK138 $ 122.02 DTSBK138WS $ 174.64
Lebaron 4cyl 2.5L NP525 1986   DTSBK138 $ 122.02 DTSBK138WS $ 149.69
Laser 4cyl 2.2L NP525 1984-86   DTSBK138 $ 122.02 DTSBK138WS $ 174.64
Lebaron 4cyl 2.2L NP525 1984-86 1st-2nd synchro rings are larger than 3rd-4th rings DTSBK138 $ 122.02 DTSBK138WS $ 174.64
                   
Dodge                  
Daytona, Lancer, Shadow, Spirit, 400 & 600 4cyl 2.2L NP465 1983 All synchro rings are the same size DTSBK138 $ 122.02 DTSBK138AWS $ 165.85
Omni, Shelby & 024 4cyl 1.6L NP465 1983 1 st-5th synchro rings are same size DTSBK138 $ 122.02 DTSBK138AWS $ 165.85
Omni, Shelby & 024 4cyl 1.7L NP465 1983 All synchro rings are the same size DTSBK138 $ 122.02 DTSBK138AWS $ 165.85
Omni, Shelby & 024 4cyl 2.2L NP465 1983 All synchro rings are the same size DTSBK138 $ 122.02 DTSBK138AWS $ 165.85
Daytona, Lancer, Shadow, Spirit, 400 & 600 4cyl 2.2L NP520/NP555 1987-89 57.3mm O.D. front pinion bearing1st and 2nd synchro rings are single piece design DTSBK375 $ 113.36 DTSBK375WS $ 183.36
Daytona, Lancer, Shadow, Spirit, 400 & 600 4cyl 2.2L NP520/NP555 1987-89 57.3mm O.D. front pinion bearing1st and 2nd rings are multi-piece design DTSBK375 $ 113.36 DTSBK375AWS $ 147.67
Daytona, Lancer, Shadow, Spirit, 400 & 600 4cyl 2.5L NP520/NP555 1987-89 57.3mm O.D. front pinion bearing1st and 2nd synchro rings are single piece design DTSBK375 $ 113.36 DTSBK375WS $ 183.36
Daytona, Lancer, Shadow, Spirit, 400 & 600 4cyl 2.5L NP520/NP555 1987-89 57.3mm O.D. front pinion bearing1st and 2nd rings are multi-piece design DTSBK375 $ 113.36 DTSBK375AWS $ 147.67
Omni, Shelby & 024 4cyl 2.2L NP520/NP555 1987-89 57.3mm O.D. front pinion bearing1st and 2nd synchro rings are single piece design DTSBK375 $ 113.36 DTSBK375WS $ 183.36
Omni, Shelby & 024 4cyl 2.2L NP520/NP555 1987-89 57.3mm O.D. front pinion bearing1st and 2nd synchro rings are multi-piece design DTSBK375 $ 113.36 DTSBK375AWS $ 147.67
Omni, Shelby & 024 4cyl 2.2L NP523/NP568 1990 68mm O.D. front pinion bearing DTSBK377 $ 378.28 DTSBK377WS $ 475.54
Daytona, Lancer, Shadow, Spirit, 400 & 600 4cyl 2.2L NP523/NP568 1990-94 68mm O.D. front pinion bearing1st and 2nd rings are multi-piece design DTSBK377 $ 378.28 DTSBK377WS $ 475.54
Daytona, Lancer, Shadow, Spirit, 400 & 600 4cyl 2.5L NP523/NP568 1990-94 68mm O.D. front pinion bearing1st and 2nd rings are multi-piece design DTSBK377 $ 378.28 DTSBK377WS $ 475.54
Daytona, Lancer, Shadow, Spirit, 400 & 600 6cyl 3.0L NP523/NP568 1990-94   DTSBK377 $ 378.28 DTSBK377WS $ 475.54
Daytona, Lancer, Shadow, Spirit, 400 & 600 4cyl 2.5L NP525 1986 1st-2nd synchro rings are larger than 3rd-4th rings DTSBK138 $ 122.02 DTSBK138WS $ 174.64
Daytona, Lancer, Shadow, Spirit, 400 & 600 4cyl 2.2L NP525 1984-86 1st and 2nd synchro rings are larger than 3rd-4th rings DTSBK138 $ 122.02 DTSBK138WS $ 174.64
Omni, Shelby & 024 4cyl 1.6L NP525 1984-85 1 st-2nd synchro rings are larger than 3rd-4th rings DTSBK138 $ 122.02 DTSBK138WS $ 174.64
Omni, Shelby & 024 4cyl 2.2L NP525 1984-85 1st-2nd synchro rings are larger than 3rd-4th rings DTSBK138 $ 122.02 DTSBK138WS $ 174.64
                   
Dodge Truck                  
Caravan & Mini-Ram Van  4 cyl    2.2L NP465 1983 All synchro rings are the same size DTSBK138 $ 122.02 DTSBK138AWS $ 165.85
Ramipage 4 cyl 2.2L NP465 1983-84 All synchro rings are the same size DTSBK138 $ 122.02 DTSBK138AWS $ 165.85
Caravan & Mini-Ram Van  4 cyl    2.2L NP520/NP555 1987-89 57.3mm O.D. front pinion bearing1st and 2nd rings are single piece design DTSBK375 $ 113.36 DTSBK375WS $ 183.36
Caravan & Mini-Ram Van  4 cyl    2.2L NP520/NP555 1987-89 57.3mm O.D. front pinion bearing -1st and 2nd rings are multi-piece design DTSBK375 $ 113.36 DTSBK375AWS $ 147.67
Caravan & Mini-Ram Van  4 cyl    2.5L NP520/NP555 1987-89 57.3mm O.D. front pinion bearing1st and 2nd rings are single piece design DTSBK375 $ 113.36 DTSBK375WS $ 183.36
Caravan & Mini-Ram Van  4 cyl    2.5L NP520/NP555 1987-89 57.3mm O.D. front pinion bearing1st and 2nd rings are multi-piece design DTSBK375 $ 113.36 DTSBK375AWS $ 147.67
Caravan & Mini-Ram Van  4 cyl    2.2L NP523/NP568 1990-94 68mm O.D. front pinion bearing DTSBK377 $ 378.28 DTSBK377WS $ 475.54
Caravan & Mini-Ram Van  4 cyl    2.5L NP523/NP568 1990-94 68mm O.D. front pinion bearing DTSBK377 $ 378.28 DTSBK377WS $ 475.54
Ramipage 4 cyl 2.2L NP525 1984 5spd, FWD, NP5251st-2nd synchro rings are larger than 3rd-4th rings DTSBK138 $ 122.02 DTSBK138WS $ 174.64
Caravan & Mini-Ram Van  4 cyl    2.5L NP525 1986 5spd, FWD, NP525 DTSBK138 $ 122.02 DTSBK138WS $ 174.64
Caravan & Mini-Ram Van  4 cyl    2.2L NP525 1984-86 5spd, FWD, NP5251st-2nd synchro rings are larger than 3rd-4th rings DTSBK138 $ 122.02 DTSBK138WS $ 174.64
                   
Plymouth                  
Champ 4cyl 1.7L NP465 1983   DTSBK138 $ 122.02 DTSBK138AWS $ 165.85
Champ 4cyl 2.2L NP465 1983 All synchro rings are the same size DTSBK138 $ 122.02 DTSBK138AWS $ 165.85
Reliant 4cyl 2.2L NP465 1983 All synchro rings are the same size DTSBK138 $ 122.02 DTSBK138AWS $ 165.85
Scamp, TC3 & Turismo  4 cyl    2.2L NP465 1983 All synchro rings are the same size DTSBK138 $ 122.02 DTSBK138AWS $ 165.85
Voyager Van 4cyl 2.2L NP465 1983 All rings are same size DTSBK138 $ 122.02 DTSBK138AWS $ 165.85
Champ 4cyl 1.6L NP465 1983-84 All synchro rings are the same size DTSBK138 $ 122.02 DTSBK138AWS $ 165.85
Acclaim 4 cyl 2.5L NP520 1989 57.3mm O.D. front pinion bearing1st and 2nd synchro rings are single piece design DTSBK375 $ 113.36 DTSBK375WS $ 183.36
Acclaim 4 cyl 2.5L NP520 1989 57.3mm O.D. front pinion bearing1st and 2nd synchro rings are multi-piece design DTSBK375 $ 113.36 DTSBK375AWS $ 147.67
Voyager Van 4cyl 2.2L NP520 1 987-88 1st and 2nd synchro rings are multi-piece design DTSBK375 $ 113.36 DTSBK375AWS $ 147.67
Reliant 4cyl 2.2L NP520 1987-88 1st and 2nd synchro rings are single piece design DTSBK375 $ 113.36 DTSBK375WS $ 183.36
Reliant 4cyl 2.2L NP520 1987-88 1st and 2nd synchro rings are multi-piece design DTSBK375 $ 113.36 DTSBK375AWS $ 147.67
Reliant 4cyl 2.5L NP520 1987-88 1st and 2nd synchro rings are single piece design DTSBK375 $ 113.36 DTSBK375WS $ 183.36
Reliant 4cyl 2.5L NP520 1987-88 1st and 2nd synchro rings are multi-piece design DTSBK375 $ 113.36 DTSBK375AWS $ 147.67
Voyager Van 4cyl 2.2L NP520 1987-88 1st and 2nd synchro rings are single piece design DTSBK375 $ 113.36 DTSBK375WS $ 183.36
Voyager Van 4cyl 2.5L NP520/555 1987-89 57.3mm O.D. front pinion bearing1st and 2nd synchro rings are single piece design DTSBK375 $ 113.36 DTSBK375WS $ 183.36
Voyager Van 4cyl 2.5L NP520/555 1987-89 57.3mm O.D. front pinion bearing1st and 2nd synchro rings are multi-piece design DTSBK375 $ 113.36 DTSBK375AWS $ 147.67
Sundance 4 cyl 2.2L NP520/NP555 1 987-89 57.3mm O.D. front pinion bearing1st and 2nd synchro rings are multi-piece design DTSBK375 $ 113.36 DTSBK375AWS $ 215.17
Champ 4cyl 2.2L NP520/NP555 1987-89 57.3mm O.D. front pinion bearing1st and 2nd synchro rings are single piece design DTSBK375 $ 113.36 DTSBK375WS $ 183.36
Champ 4cyl 2.2L NP520/NP555 1987-89 57.3mm O.D. front pinion bearing1 st and 2nd synchro rings are multi-piece design DTSBK375 $ 113.36 DTSBK375AWS $ 147.67
Scamp, TC3 & Turismo  4 cyl    2.2L NP520/NP555 1987-89 57.3mm O.D. front pinion bearing1st and 2nd synchro rings are single piece design DTSBK375 $ 113.36 DTSBK375WS $ 183.36
Scamp, TC3 & Turismo  4 cyl    2.2L NP520/NP555 1987-89 57.3mm O.D. front pinion bearing1st and 2nd synchro rings are multi-piece design DTSBK375 $ 113.36 DTSBK375AWS $ 147.67
Sundance 4 cyl 2.2L NP520/NP555 1987-89 57.3mm O.D. front pinion bearing1st and 2nd synchro rings are single piece design DTSBK375 $ 113.36 DTSBK375WS $ 183.36
Sundance 4 cyl 2.5L NP520/NP555 1987-89 57.3mm O.D. front pinion bearing1st and 2nd synchro rings are single piece design DTSBK375 $ 113.36 DTSBK375WS $ 183.36
Sundance 4 cyl 2.5L NP520/NP555 1987-89 57.3mm O.D. front pinion bearing1st and 2nd synchro rings are multi-piece design DTSBK375 $ 113.36 DTSBK375AWS $ 147.67
Acclaim 4 cyl 2.5L NP523 1990-94 68mm O.D. front pinion bearing1st and 2nd synchro rings are multi-piece design DTSBK377 $ 378.28 DTSBK377WS $ 475.54
Voyager Van 4cyl 2.5L NP523/568 1990-95 68mm O.D. front pinion bearing1st and 2nd synchro rings are multi-piece design DTSBK377 $ 378.28 DTSBK377WS $ 475.54
Champ 4cyl 2.2L NP523/NP568 1990 luminum cases68mm O.D. front pinion bearing1st and 2nd synchro rings are multi-piece design DTSBK377 $ 378.28 DTSBK377WS $ 475.54
Scamp, TC3 & Turismo  4 cyl    2.2L NP523/NP568 1990 68mm O.D. front pinion bearing1st and 2nd synchro rings are multi-piece design DTSBK377 $ 378.28 DTSBK377WS $ 475.54
Sundance 4 cyl 2.2L NP523/NP568 1990-94 68mm O.D. front pinion bearing1st and 2nd synchro rings are multi-piece design DTSBK377 $ 378.28 DTSBK377WS $ 475.54
Sundance 4 cyl 2.5L NP523/NP568 1990-94 68mm O.D. front pinion bearing1st and 2nd synchro rings are multi-piece design DTSBK377 $ 378.28 DTSBK377WS $ 475.54
Reliant 4cyl 2.5L NP525 1986 1st-2nd synchro rings are larger than 3rd-4th synchro rings DTSBK138 $ 122.02 DTSBK138WS $ 174.64
Champ 4cyl 1.6L NP525 1984-86 1st-2nd synchro rings are larger than 3rd-4th synchro rings DTSBK138 $ 122.02 DTSBK138WS $ 174.64
Champ 4cyl 2.2L NP525 1984-86 1 st-2nd synchro rings are larger than 3rd-4th synchro rings DTSBK138 $ 122.02 DTSBK138WS $ 174.64
Reliant 4cyl 2.2L NP525 1984-86 1st-2nd synchro rings are larger than 3rd-4th synchro rings DTSBK138 $ 122.02 DTSBK138WS $ 174.64
Scamp, TC3 & Turismo  4 cyl    2.2L NP525 1984-86 1st-2nd synchro rings are larger than 3rd-4th synchro rings DTSBK138 $ 122.02 DTSBK138WS $ 174.64
Voyager Van 4cyl 2.2L NP525 1984-86 1st-2nd synchro rings are larger than 3rd-4th synchro rings DTSBK138 $ 122.02 DTSBK138WS $ 174.64
Sundance 6 cyl 3.0L NP543 1993-94   DTSBK377 $ 378.28 DTSBK377WS $ 475.54

Part Number

Description

Type

Years

Cost

Syncro Ring Kit  

 

SK301A Synchro Ring Kit 1st & 2nd 39 teeth, 3rd & 4th 36 teeth

1984-90

$242.64

SK301C Synchro Ring Kit All Synchro 36 teeth

1983

$196.10

  Note: SK301A does not fit A520 & A555 with 3 piece half Synchro Ring, nor will it fit models serviced by K100306 or MRK100306.  

 

Bearings  

 

301627 Input, Front All

1983-95

$39.67

301673 Input, Rear All

1983-95

$17.40

301806 Pinion, Front A465/A525

1983-90

$13.36

301531 Pinion, Rear All

1983-95

$62.50

48432 Differential Carrier Cone

1983-95

$11.76

48433 Differential Carrier Cup

1983-95

$9.94

Metal Clad Seals  

 

301014 Front  

1983-95

$9.40

48551 Axle  

1983-95

$7.74

MISC. PARTS        
ALT-A525 Int. Differential Internal Kit A525 kit includes spider/side gears, cross shaft and thrust washers  

$99.00




 

 

 
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