Wondering how a positractions works? When a vehicle is negotiating a corner, the outside
wheel has to travel a greater distance  than the inside wheel. Therefore, the outside
wheel must turn faster than the inside wheel. The differential is the device within
the axle assembly which, in addition to transmitting the power to each axle shaft/wheel,
allows one wheel to turn at a different speed than the other.
What
types of Differentials are there?
- Conventional or Open
- Limited Slip
- Automatic Locking
- Manual Locking
Conventional differential uses two side
gears inside the differential case. Each gear is splinted to accept an axle
shaft. These side gears are in turn driven by a set of spider gears. The spider
gears, also inside the differential case, ride on a shaft which is pinned into
the differential case and through which all the power is transmitted. The case
is driven by the ring gear which is bolted fast to the case. The conventional
differential is fitted as standard equipment on most vehicles.
On paved roads this system is very successful,
giving predictable handling, even tire wear and requiring very little maintenance.
However, in off road situations where traction surfaces vary greatly, this type of
differential has a major limitation. When one wheel has greater traction than the
other, all the power will be directed to the wheel with the least traction. For example,
if one wheel is in the air and the other wheel is still on a hard surface, then all
the power will be transferred to the wheel in the air. No power will go to the one
on the ground and the vehicle will not move.
Limited slip differentials (LSD's) come
in a variety of designs. Most use friction plates, cones and/or gears to reduce slippage
between each of the tires. these units have a dual power path from the differential
case to the axle shafts. some power is transmitted through the spider gears to the
side gears in the conventional manner. The remainder is transmitted by friction between
the differential case and the clutch plates and the side gears. A certain amount
of "clutch preload" is built into the unit in a static condition. Then,
as load is applied to the differential, the separation forces between the spider
gears and the side gears increases this clutch loading. This increase in friction
provides for a good positive power flow from the case directly to the side gears.
When traction is available to both wheels, the power going to the differential causes
the plates to bind tightly together, giving even power to both wheels. However, in
a situation where there is little or no traction available to either one wheel or
the other, the amount of power that can be transmitted to the other wheel which has
traction is dependent on the friction or "preload" in the clutch plates.
High levels of "clutch preload" will result in good torque transfer but
some chattering of the clutches during cornering may occur. Lower levels of preload
results in minimal chatter but reduced levels of torque transfer to the wheel with
traction. Because LSD's restrict true differential action, tire wear is accelerated.
Changes in vehicle handling may also occur, particularly in short wheelbase vehicles.
Wear rates on limited slip differentials are generally higher than on other types
due to the reliance on friction to reduce wheel slippage. Also, special lubricants
may be required to minimize rough and noisy operation. Auburn Limited Slip application guide.
Despite their limitations, LSD's are popular as original equipment options as well
as an aftermarket replace because:
- Some traction improvement off road is provided
- Vehicle handling idiosyncrasies are not excessive
- Installation is simple
- Cost is reasonable
Automatic locking differentials transmit
power to each wheel through a pair of dog clutches. Differential action, such
as when cornering is provided by automatically disengaging the appropriate clutch
when one wheel rotates faster than the other. This results in differential action
which occurs in ratcheting stages rather than being smooth and progressive.
Power received by the differential is automatically directed to the wheel with
greater traction. Therefore, if one wheel is lifted off the ground, the other
wheel will receive the total power applied to the differential to maintain vehicle
mobility. Traction is far superior to conventional and limited slip differentials.
While automatic locking differential provide excellent performance off road,
vehicle handling, particularly on highway, is sacrificed. Unlocking during cornering
can be sudden, resulting in a rapid change of direction, particularly in short
wheel based vehicles. During sharp cornering an audible ratcheting sound usually
occurs as differential action takes place and a loud banging noise may be heard
when the unit locks up again.
Tire wear is usually increase. On 4WD vehicles,
installation is normally considered for the rear axles only. Front axle installations
can cause difficulties in steering. Powertrax Lockers include the new no noise "no-Slip "
and the Lockright Chevrolet/GM, Ford, Dodge, Jeep & imports solid positraction units, application guides are available.
Manually lockable differentials use a conventional
differential in conjunction with a mechanical locking device which can be operated
at the drivers's discretion. when locked, both axles will then turn at the same
speed irrespective of the road surface. When it is unlocked, the differential functions
as a conventional differential giving predictable handling, long service life and
no increase in tire wear. It can be installed in both the front and rear axles without
compromising on-road performance. Although manually lockable differentials are available
in tractors and some military style vehicles, the installation in mass produced recreation
type vehicles have been restricted by high cost and complexity of installation.
The ARB Air Locker has allowed this situation to be reversed. This unique air operated
unit incorporates its activating mechanism totally inside the differential center.
This avoids the need to have complicated piston arrangements hanging off the axle
housing. Locking action is controlled by the drive with a push button switch inside
the cab. Installation involves a bolt in replacement of the original equipment differential
center, a 12 volt air compressor with reservoir and an in-vehicle mounted switch.
Original equipment axles, bearings, etc. are retained. Locking/Unlocking of the unit
is extremely rapid approximately 0.1 seconds) and may be achieved at any vehicle
speed. No special maintenance is required and servicing of other vehicle components
is unaffected. Standard lubricants are used. The ARB Air Locker is the ultimate differential
for almost any vehicle providing 100% drive to each wheel, without handling problems,
or additional wear problems. ARB air lockers
application information.
We also offer the following positraction units:
Eaton
Eaton Electric Locker
GM FWD Positraction
This article courtesy of ARB Air Locker.
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