| 14. Install couplers inside differential case, ring gear side first. |
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| 15. Install c-clip on ring gear side axle shaft only. |
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| 16. Make sure paddle opening (widest gap) in ring gear side synchro ring is facing
out towards you. |
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| 17. Insert the non-slotted spacer into the non-slotted driver. Seat the spacer paddle
at the paddle opening in driver (missing extended tooth). |
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| 18. Insert driver/spacer as shown, making sure spacer paddle is facing out towards
you. |
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| 19. Verify spacer paddle is aligned with paddle opening in synchro ring and press
driver/spacer down onto coupler. Driver teeth should be fully engaged all the way
around. |
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| 20. Insert the slotted spacer into the slotted driver. Seat the spacer paddle at
the paddle opening in driver (missing extended tooth). |
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| 21. Verify paddle opening (widest gap) in other synchro ring is facing the back of
the differential, away from you. |
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| 22. Install slotted driver/spacer making sure that paddle is pointing away from you
toward rear of differential. |
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| 23. Verify spacer paddle is aligned with the paddle opening in synchro ring and press
down on driver/spacer to seat on coupler; driver teeth should be fully engaged all
the way around. |
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| 24. Wedge both drivers in engagement with couplers. Rotate driver's side wheel forward
1/4 turn to reveal spring slot. |
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| 25. Place the two inner springs inside the two outer springs. |
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| 26. Compress inner spring and install spring assembly into spring slot. |
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| 27. Visually inspect notches in spring slot to make sure inner spring is fully seated. |
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| 28. Keeping both drivers wedged in engagement with couplers, rotate driver's side
wheel forward 1/2 turn to reveal spring slot on other side. |
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| 29. Compress inner spring and install the second assembly into the second spring
slot. |
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| 30. Visually inspect notches in spring slot to make sure inner spring is fully seated. |
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31. Check the gap between drivers using check block. The narrow side of the block
should fit between the drivers, but the wider side should not fit.
If driver gap is incorrect, STOP and call Powertrax Technical Support at 800-578-1020.
There may be a problem with your differential case. |
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| 32. Push passenger side axle shaft inward through coupler as far as it will go. |
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| 33. Making sure drivers stay engaged with couplers, carefully rotate wheels until
c-clip slot is accessible. Verify c-clip groove on axle is accessible through c-clip
slots on driver and spacer. |
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| 34. Insert 2nd c-clip through c-clip slot in driver onto axle shaft; pull axle shaft
out to seat c-clip. |
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| 35. Making sure drivers stay engaged with couplers, carefully rotate both wheels
backwards 1/4 turn to expose pinion shaft opening. |
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| 36. Feel through pinion shaft opening and verify both spacers and drivers are fully
seated onto couplers. Verify all 8 saddle springs are fully seated in holes. |
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| 37. Keeping couplers and drivers stationary, rotate case 1/4 turn forward to align
pinion shaft opening with driver saddles. |
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| 38. Using the retaining bolt/roll-pin into case/shaft. Tighten retaining bolt firmly. |
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| 39. Insert retaining bolt/roll-pin into case/shaft. Tighten retaining bolt firmly. |
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