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Transfer Case BW4406 Rebuild Kit and Drawing & Parts List Print E-mail

NP BW4406 Transfer Case Rebuild Kits and Parts

Are you having problems with your BW4406 transfer case and need a rebuild kit or replacement parts?  We offer the highest quality professional rebuilt transfer case parts and rebuild parts kits that are designed to be top of the line overhaul kits. BW4406 Transfer Case PartsThe Borg Warner BW4406 is a full time, chain drive is supplied in both manual and electric shift transfer case versions. The Borg Warner part time transfer case was utilized by Ford Motor Company in 1995 to 1999 in the Explorer.  Call 800-216-1632 and let us help save you some money!

A cross reference table is provided below to aid you in identification of your transfer case . Check tag located on rear of unit for model number. An illustrated drawing is provide below to assist you in parts identification, ordering and assembly. Back to transfer case parts availability page. A detailed parts illustration drawing is available, sometimes we can supply good used take out parts to save you money. Don't see what you need just give us a call toll free 800-216-1632.  If you decide to replace your BW 4406 transfer case with a remaufactued unit with a 12 month unlimited milage warranty see our complete list of transfer cases for  Ford vehicles. All rebuilt transfer case get new seals, bearings, chains, fork pad, encoder motors and viscous couplers.  All shafts, slider, hubs and planets are inspect to ensure proper factory tolerances are maintained. All units are tested at the factory prior to shipment.


Borg-Warner 4406
Full-Time Transfer Case
1996-99 Ford F150/F250 Trucks (Manual and Electric Shift)
1997-99 Expedition, 1998-99 Navigator, 1997 F150/F25 Trucks (with Torque on Demand AWD) Recommended fluid for BW 4406 -- ATF
 

PART NUMBER

DESCRIPTION

TYPE

YEARS

COST

DTS-BK4406
Rebuilder Kit - Bearings, Gaskets, Seals and Pads  

1996-03

$129.74

DTS-TSK4406 Overhaul Kit - Gaskets, O' Rings and Seals  

1996-99

$31.81

201208F Adapter to Transfer Case Gasket  

1996-99

$4.18

201048 Input shaft Seal  

1996-99

$10.10

201048 Front Output Shaft Seal  

1996-99

$10.10

201045 Rear Output Shaft Seal  

1996-99

$10.27

TRS-335066 Rear Bushing  

1996-99

$25.47

TRS-305068
Bushing (inside Input Shaft)
    $8.77 
TRS-355672A Main Shaft (with Torque On Demand)    

$361.71

TRS-355672 Main Shaft (except TOD)    

$334.97

TRS-355588 Planetary Gears (except TOD) Call check on good take out use part, save money!
 

$1344.27

TRS-355588A Planetary Gears    

$1410.70 new, $365.70 used

ALT138730-195 Friction, Internal 19t spline (6 per clutch pack)    

$15.67 ea

TRS-355102A Friction, External 31t spline (7 per clutch pack)    

$15.67 ea

TRS-355550K Clutch Pack (except TOD)
     $266.46
TRS-355850 Mode Fork (except TOD)
     $17.17
TRS-355850A Mode Fork, Torque on Demand only
     $17.17
TRS-355849 Range Fork
    $31.93
TRS-355606A Range Hub
     $71.98
TRS-355606 Mode Hub
     $15.11
TRS-355606A Reduction Hub      $79.91
TRS-345420
Shift Motor New (95-01) Square 7 Male Connector    camra.jpg  $198.49
TRS-355806 Driven Sprocket
     $146.96
TRS-355805 Drive Sprocket (except TOD)
     $245,94
TRS-355805A Drive Sprocket, Torque on Demand only
     $150.39
TRS-345500 Pump Assembly
   

$117.94     

TRS-HV-052 Drive Chain 86 Pins, 7/16" Pitch, Round Pins (TOD) 1.25" Wide - 43 Links

1996-98

$138.18

TRS-HV-053 Drive Chain 86 Pins, 7/16" Pitch, Rocker Pins (TOD) 1.25" Wide - 43 Links

1997-99

$159.19


 

bw4406p2_large.jpg
Illustrationbw4406p1_large.jpg
 

 

 

Encoder Motor

bw4405encoder.jpg

 

 




 

 

 
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