Home

Transfer Case Parts

NP205

Become a friend of www.drivetrain.com.

$10.00 Discount on next order over $100.00!

We are one of a few web sites that publish prices.

Prices listed may not be current, we do attempt to keep pricing current.

Please ask your sales person at the time of the order to confirm price, including S&H charges.

To stay competitive and offer you the best prices, all returns require prior authorization.
Sorry, no returns after 14 days.

Transfer Case NP205 Rebuild Kits and Parts

Having problems with your NP205 transfer case, need rebuild kit or parts? We offer quality professional New Process model NP05 transfer case parts and rebuild parts kits that are designed NP205 Transfer Case Parts to be top of the line overhaul kits. Transfer Case Illustration Exploded View is provided to assist you in part identification and assembly. Rebuilt transfer case information is provided.

A cross reference table is provide to assist you in identification of your transfer case is available. Check tag located on rear of unit for model number. An illustrated drawing is provide below to assist you in parts identification, ordering and assembly. Should you elect to replace you NP205 transfer case unit with our high quality rebuilt remanufactured transfer case see Chevrolet, Dodge and Ford, these units are provided with a 12 month unlimited mileage with in 12 month warranty.

The NP205 is considered one of the strongest transfer cases available, it's strength is gained by elimination of the drive chain. The NP20t is a gear driven transfer case The NP205 was utilized in GM, Ford, International and Dodge full-size trucks.

GM NP205 Transfer Case
General Motors Chevrolet has a racetrack (circle eight) pattern in the model years 1971 through 1985 with 8-bolt circle pattern. Later model GM NP205 units were supplied with 6-bolt circle pattern.

Ford New Process 205 Transfer Case
The Ford NP205 transfer case has a 6 bolt circular bolt pattern. The drop to the front differential is on the driver side; The Ford NP205 has a 31 Spline female input, and a 32 Spline output. Front output is also 32 Splines.

Dodge NP205 Transfer Case
The Dodge NP205 transfer cases were manufactured with 8 bolt pattern similar to the Chevrolet, in later years Dodge utilized 6 bolt patters, most units were supplied with a 23 spline male input and require a shaft coupler to connect to the transmission output shaft. Drops to the front differential are located on the passenger side, 29 spline units were used behind the 5-speed Getrag manual transmission in the diesel applications.

Input Spline Data
Year	Splines	Application
1971 - 1985	10	Manual Transmission
1971 - 1985	27	Behind TH350
1979 - 1985	32	SM465 & TH400

New Process Model 205 Parts List
Part-Time Transfer Case
Dodge 1969-1993 / Ford 1973-1979 / GMC 1967-1991		Recommended fluid for NP205 --- 80-90WT
Transfer Case Illustration Exploded View to assist you in part identification and assembly.
PART NUMBER	DESCRIPTION	TYPE	YEARS	COST
DTS-BK205GDM	Rebuilder Kit - Bearings, Gaskets, Small Parts and Seals	Dodge except Cummins Diesel	1967-93	$233.93
DTS-BK205D	Rebuilder Kit - Bearings, Gaskets, Small Parts and Seals	Dodge Cummins Diesel Divorced Mount	1989-95	$244.94
DTS-BK205GDM	Rebuilder Kit - Bearings, Gaskets, Small Parts and Seals, 80mm OD Input Bearing	GM w/TH350, Early SM465	1967-87	$233.93
DTS-BK205GDM4	Rebuilder Kit - Bearings, Gaskets, Small Parts and Seals, 90mm OD Input Bearing	GM w/TH400, Late SM465	1969-91	$213.93
DTS-BK205FDM	Rebuilder Kit - Bearings, Gaskets, Small Parts and Seals	Ford Direct Mount	1973-79	$235.85
DTS-BK205RDF	Rebuilder Kit - Bearings, Gaskets, Small Parts and Seals	Ford Remote Mount	1973-77	$212.82
DTS-TSK205	Overhaul Kit - Gaskets, O' Rings and Seals	GM. Dodge except Cummins	1967-93	$33.93
DTS-TSK205DCD	Overhaul Kit - Gaskets, O' Rings and Seals	Cummins Diesel		$39.99
DTS-TSK205FDM	Overhaul Kit - Gaskets, O' Rings and Seals	Ford Direct Mount		$39.99
DTS-TSK205RDF	Overhaul Kit - Gaskets, O' Rings and Seals	Ford Remote Mount		$39.99
201203	Adapter to Transfer Case Gasket	Ford/Dodge	1973-93	$4.62
201205	Adapter to Transfer Case Gasket	GM	1967-91	$4.72
201205A	Front Output Bearing Retainer Gasket	All	1967-93	$3.36
201205A	Rear Output Shaft Support Gasket	All	1967-93	$3.36
201205B	Rear Output Bearing Retainer Gasket	All	1967-93	$3.86
201052	GM Adapter Seal with Automatic	2.000X2.623	Various	$8.00
201023	GM Adapter Seal with Standard (Not in Kit)	1.375X2.250	Various	$9.36
201032	Input Gear Seal - Double-Lip	1.938X2.686	Various	$8.80
201050	Input Gear Seal - Use Back to Back	1.938X2.686	Various	$8.60
6557THD	Input/Output Shaft Seal	2.125X3.061	Various	$8.96
201057	Output Shaft Seal	1.750X3.061	Various	$14.00
34743A	Output Shaft Seal	1.886X2.700	Various	$4.82
201027	Ford Output Seal (Not in Kit)	1.875X3.061	Various	$10.00
201449	Extension Housing Bushing	GM	1967-91	$15.50
301523	Input Bearing - included in kits	All except GM with TH400	1967-93	$22.34
301515	Input Bearing - not in kit	GM with TH400	1967-91	$27.64
301523	Front Output Shaft Ball Bearing		1967-93	$22.34
301523	Rear Output Shaft Ball Bearing		1967-93	$22.34
TRS311001	Small Parts Kit		1967-91	$88.58
TRS311841	Fork			$50.59
TRS311641	Slider			$76.56
TRSAWT275.2-2.5B	Syncro Assembly (no cones or hub)			Call
TRS-311670A	Input NP205 to TH350 automatic transmission 27 splines			$239.90
TRS-311670B	Input NP205 to TH400 automatic transmission 32 splines 7.5" long			$245.85
ALT-15594158	Input NP205 to TH400 late model automatic transmission 10" long			$224.00
DTSTRS-311670E	Input NP205 to NV4500 23 spline	Dodge Married		$542.00
TRS-311670	Input NP205 to Ford automatic transmission 31 spline			$261.91
ALT-6259656	Coupler, NP205 to SM465 4.25"			$87.87
ALT-6263040	Coupler, NP205 to SM465 4.75"			$125.25
ALT-6273964	Coupler, NP205 to TH350			$115.25
ALT-4167920	Coupler Dodge NP205 23 Spline 4.25			$144.20
ALT-4505302	Coupler Dodge NP205 29 Spline 4.25			$176.06
ALT-205-1R	Front Case, bored to accept big bearing			$183.39
MTC4106561	Heavy Duty Output shaft 60% stronger for truck pulls or rocks. With oiling drilled holes not weak grooves, 32 splines.	Fits Chevrolet and Dodge		$236.86
TRX205	Book on CD Rom, Troubleshooting & Overhaul Guide			$55.96
TRS-311997	Speedometer Gear 7 teeth Red			$51.54

Transfer Case Illustration

Parts for the NP205 are listed in the above table!

To order complete our secure electronic EZorder form. Or call the order desk at 1-800-216-1632.

Free technical support is available call 702-810-3100, talk to a Drivetrain expert get answers to repair or upgrade questions, also help in automotive diagnostic problems.

Like to ask a question before you place your order, its easy just email us.

Site created and maintained by