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Transfer Case NP208 Drawing & Parts List Print E-mail
Having problems with your NP208 transfer case, need parts?  The New Process NP208 transfer case is a strong, reliable unit that features 2.69:1 low range, colortransfer_large.jpgchain driven aluminum case and is a lot lighter then other cast iron case of the time. The output drop for the front driveshaft is on the driver?s side

The NP208 was introduced in Chevrolet and GMC?s K10, K20 and K20 Suburban from 1981 to 1986 and was most popular behind TH350, TH400 and Th700R4 automatic transmissions. NP208?s that were mated to TH700-R4 and had a female 27-spline input gear. TH400s were also used with 208?s, and these had a stronger 32-spline input

Full size Cherokees used the NP208 from '80-'83 and the J-trucks J10 & J20 used it from '80-88. The NP208 was the "Command-Trac". Jeep?s Grand Wagoneer used the NP208 from 1984 until 1988. Dodge used the NP208D in the D series from 1982-1987 and Ford installed the NP208 from 1980 to 1986 in full sized Bronco?s, F250 and F350.

Below we offer quality transfer case parts and rebuild parts kits that are designed to be top of the line overhaul kits. An illustrated parts drawing is supplied below to assist you in ordering parts.

A cross reference table is provide to assist you in identification of your transfer case. Check tag located on rear of unit for model number. If you decide to replace your NP 208 transfer case with a remaufactued unit with a 12 month warranty see our complete list of transfer cases for Chevrolet/GMC, Dodge, Ford and Jeep vehicles.  An illistrated drawing is provide below to assist you in parts identification, ordering and assembly. Back to other transfer case model parts availability page.

New Process Model 208 Transfer Case Illustration Exploded View to assist you in part identification and assembly.
Part-Time Transfer Case
Dodge 1980-1987 / Ford 1980-1986 / GMC 1981-1988 / Jeep SJ 1980-1990 Recommended fluid for NP208 ATF
 

PART NUMBER

DESCRIPTION

TYPE

UNIT

COST

K208000 Rebuilder Kit - Bearings, Gaskets & Seals, Small Parts and Pads  

1980-90

$189.82

see the kit

K208900 Overhaul Kit - Gaskets, O'Rings and Seals  

1980-90

$27.48

201208F Adapter to Transfer Case Gasket Dodge/Ford/Jeep

1980-90

$3.08

201208C Adapter to Transfer Case Gasket GMC & Chevy

1981-88

$3.40

201032 Input Gear Seal - Double-Lip  

1980-90

$7.80

201050 Input Gear Seal  

1980-90

$4.60

201045 Front Output Shaft Seal  

1980-90

$8.28

201045 Rear Output Shaft Seal 1.875X2.750

1980-90

$8.28

34743A Rear Output Shaft Seal 1.886X2.700

1980-90

$4.82

201944 Nylon "Web" Assembly Ford/Dodge

1980-90

$89.28

201901 Oil Pump Gear 5 teeth - 38 spline - 1/2" wide White Nylon

1980-90

$20.94

201108 Synchronizer Ring 48 teeth Dodge/GMC

1981-88

$50.26

201449 Extension Housing Bushing GM - Included in Kit

1981-88

$9.50

Alt4167959, 4167953 Annulus Thrust Washer Set Item 12 & 15    

$13.69

201447 Annulus Bushing Not in Kit

1980-90

$19.00

K201300 Fork Pad Kit Included in Kit K208000

1980-90

$13.22

201408 Small Parts Kit Included in Kit K208000

1980-90

$97.28

201938C Range fork - Uses pads #13910, included Dodge/GMC

1981-88

$44.40

201938 Range fork - Uses pads #15380, not included Ford/Jeep

1980-90

$86.08

201938F Range fork - Uses pads #15111, included Ford/Jeep

1980-90

$86.87

201948S Mode Fork - Steel #15372, included Dodge/GMC

1981-88

$58.63

Alt-4167974 Mode Fork - Aluminum #13735, included Dodge/Ford/Jeep

1980-90

$63.56

ALT14037986 Switch, vacuum female connector 2 Prong Black  

$20.20

208888 Drive Chain - Dodge/GMC/Jeep 1.25" Wide - 36 Links

1980-90

$139.87

208888F Drive Chain - Ford 1.25" Wide - 42 Links

1980-86

$166.91

Illustrated Drawing, Click Illustration to enlarge

np208mw_th.jpg
 

Kit

 k208000transfercaseparts.jpg
 k208900_gaskseal.jpg

 


We offer a complete line of replacement transfer cases, transfer cases overhaul kits and hard parts for your vehicle, check out the following links for other products:
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Ring & Pinion Sets Differential Parts

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