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Transfer Case NP241 Rebuild Kits Parts Illustration Print E-mail

NP 241 Transfer Case Repair Parts & Rebuild Kits 

We are proud to offer top quality professional grade, NP241 transfer case parts and rebuild overhaul kits. We can, in some cases, provide good used parts; these are good take out parts that are inspected.
Chevrolet NP241C Transfer Case Parts and top of the line overhaul kits. The New Process 241 series transfer case was installed in Dodge and Chevrolet applications starting in 1987. Jeep installed them in 2003-2005, these transfer cases are part time Dodge NP241D Transfer Case Parts for four wheel drive with shift positions 4HI - 2HI - N - 4L. The NP231 is 1:1 direct drive in high range, and use planetary reduction gears for low range with a ratio of 2.72:1. This unit is a chain driven front output, The NP 241 is a part-time transfer case and is manual shifted. Give us a call 800-216-1632 and let us help you save time and money!
 
 
These New Process cases have a circular tag on the rear of the case, near the center close to where the rear drive shaft exits. Identification information for the NP241 transfer case is on this tag typically includes model number, assembly number, and serial number and ratio data. When ordering a replacement transfer case it's most important to know the assembly number. This number is typically eight digits, four number a rivet/screw head and four additional numbers.
 

 
Jeep, Dodge and Chevy versions all use a 6-bolt circular bolt pattern. This pattern is non-symmetrical and will only bolt up one way. Jeep units and Dodge units are general interchangeable, however Chevrolet units are not. While GM uses the same 6-bolt patter, they have it rotate approximately 90 degrees from that used by Jeep or Dodge.
 
 
NP241 transfer cases come with either a 23-spline female input. Some Dodge one ton heavy-duty units have 29 splines. The 27-spline shaft is found in applications that use the TH350, 4L60E and 700R4 transmission. With the Th400 and 4L80E or manual 5 speeds are supplied with 32 spline. Now would also be a good time to install our transfer case saver to prevent rear snap ring failure.
 
 
A cross-reference table is provided below to help you in identification of your transfer case. Check tag found on rear of unit for model no .. An illustrated drawing is provide below to help you in parts identification, ordering and assembly. Back to other model transfer case parts availability page. Don't see the thing you need just give us a call toll free 800-216-1632. If you decide to replace your NP 241 transfer case with a remaufactured unit with a 12 month warranty see our complete list of transfer cases for Chevrolet/GMC, Dodge and Jeep vehicles. All rebuilt transfer cases get new seals, bearings, chains, fork pad. All shafts, slider, hubs and planets are inspected to ensure proper factory tolerances are maintained. All units are tested inside the factory prior to shipment.
New Process Model 241


Part-Time Transfer Case Manual Shift 241 Transfer Case Saver $54.95 works on 1998 and earlier models. Will not work if your transfer case has PTO cover.  Select link to see how it works, don't leave home without it!

241 Transfer case detailed parts illustration  .
1988 - On Dodge Ram 1/2 & 3/4 ton Trucks / 1989 - On GM 1/2 & 3/4 ton Trucks, Suburban, Tahoe & Yukon- Jeep Rubicon
Recommended fluid for NP241 -- ATF
 

PART NUMBER

DESCRIPTION

TYPE

YEARS

COST

DTS-BK241B
NP241HD Rebuilder Kit - Bearings, Gaskets & Seals, Small Parts and Pads. Dodge 5.9lt 6 cyl, 5.9l 8 cyl & 8cyl 8.0lt
uses 16mm wide input bearing , 1 piece tailhousing

1997-02

$207.91

DTSBK241A
NP241 Rebuilder Kit - Bearings, Gaskets & Seals, Small Parts and Pads. Dodge 94-95 5.9lt 6 cyl, 94-01 5.9lt, 8cyl 94-01 5.2lt, 94-96 8.0lt
uses 16mm wide input bearing , 2 piece tailhousing

 

$128.82

DTSBK241D NP241 Rebuilder Kit - Bearings, Gaskets & Seals, Small Parts and Pads.  Dodge 5.2lt, & 5.9lt 8 cyl 24MM OD input brg, passenger side front output shaft,
Dodge 88-92 5.2L & 5.9L 8 cyl)
 1988-92  $168.81
DTSBK241C
NP241HD Rebuilder Kit - Bearings, Gaskets & Seals, Small Parts and Pads.  Dodge 5.9lt 6cyl, 5.9lt 8cyl & 8.0lt
uses 24mm wide input bearing, 1 piece tailhousing  1997-02  $210.94
DTSBK241 NP241 Rebuilder Kit - Bearings, Gaskets & Seals, Small Parts and Pads.  Dodge 94-96 5.9lt 6cyl,  93-01 5.9lt 8 cyl, 93-01 5.2lt, 94-96 8.0lt
uses 24mm wide input bearing , 2 piece tailhousing  
 $131.94
DTSBK241E NP241 Rebuilder Kit - Bearings, Gaskets & Seals, Small Parts and Pads.  Dodge 02-Up 4.7lt, 03-Up 5.2lt Hemi, 02 5.9lt 8 cyl
uses 24mm wide input bearing,  manual shift
   $261.93
DTSBK241
NP241 Rebuilder Kit - Bearings, Gaskets & Seals, Small Parts and Pads. GM
uses 24mm wide input bearing,
 1988-01   $128.94
DTSBK241A NP241 Rebuilder Kit - Bearings, Gaskets & Seals, Small Parts and Pads, GM
uses 16mm wide input bearing,  1994-01  $122.82
DTSBK241J NP241 Rebuilder Kit - Bearings, Gaskets & Seals, Small Parts and Pads.  Jeep, Wrangler, Rubicon Special Only
   thru 2011
 $179.91
TRS-TSK241A
NP241HD Overhaul Kit - Gaskets, O'Rings and Seals, Dodge 5.9lt 6 cyl, 5.9l 8 cyl & 8cyl 8.0lt    1997-02 $33.81
TRS-TSK241
NP241 Overhaul Kit - Gaskets, O'Rings and Seals, Dodge 94-95 5.9lt 6 cyl, 93-01 5.9lt, 8cyl 94-01 5.2lt, 94-96 8.0lt     $26.16
TRS-TSK241A NP241 Overhaul Kit - Gaskets, O'Rings and Seal, Dodge 5.9lt 6cyl, 5.9lt 8cyl & 8.0lt    1997-02 $31.83
TRS-TSK241 NP241 Overhaul Kit - Gaskets, O'Rings and Seals, Dodge 94-96 5.9lt 6cyl,  93-01 5.9lt 8 cyl, 93-01 5.2lt, 94-96 8.0lt     $26.16 
TRS-TSK241D NP241 Overhaul Kit - Gaskets, O'Rings and Seals, Dodge 02-Up 4.7lt, 03-Up 5.2lt Hemi, 02 5.9lt 8 cyl     $48.71
TRS-TSK208 NP241 Overhaul Kit - Gaskets, O'Rings and Seals, GM
    $21.52
TRS-TSK241J NP241 Overhaul Kit - Gaskets, O'Rings and Seals.  Jeep,  


$24.44

TRS-352001
Small Parts Kit GM and Dodge including HD
     $55.45
201208C Adapter to Transfer Case Gasket  

1988-On

$6.44

201049 Adapter Housing Seal (on transmission side) Dodge - Not in kits

1988-On

$5.94

201032 Input Gear Seal - Double-Lip GMC & Chevy

1988-On

$4.80

201050 Input Gear Seal Dodge

1988-On

$4.60

201045 Front Output Shaft Seal  

1988-On

$9.48

34743A Rear Output Shaft Seal 1.886 X 2.700 - in kit "GM & Dodge LD"

1988-On

$7.42

301051D Rear Output Shaft Seal - Dodge H.D. 2.205 X 3.055 - not in kit

1997-00

$33.74

201501 Input Ball Bearing BD50-8

1988-96

$41.23

201506 Input Ball Bearing 6010N

1994-On

$26.54

TRS-351012
Pump Screen (Filter) GM & Dodge
     $13.84
TRS-331066 Extension Housing Bushing (Slip Yoke Type)  

1989-On

$11.40

TRS-334066
Extension Housing Bushing (31 Spline app.)
    $14.32
TRS-351334
Range Fork Bushing     $4.46
TRS-352672
Mainshaft 31 Splines Dodge 19 7/16" long
Call and check to see if we can provide a good take out used part, save money!
  $414.78
TRS-352672B
Mainshaft 18.5" 32 Splines  1.374 Diameter Splines
Call and check to see if we can provide a good take out used part, save money! 
   $390.48
TRS-352672A
Mainshaft 32 Splines Dodge 19 7/16" long 
Call and check to see if we can provide a good take out used part, save money!  
  $445.85
TRS-352670DA
Input Shaft 23 Splines 4 1/4"  with .630" wide input bearing     $294.85
TRS-352670CC
Input Shaft 23 Splines 5 1/8"  with .630" wide input bearing     $204.95
TRS-371670B
Input Shaft 23 Splines 5 1/8"  with .940" wide input bearing     $205.45
TRS-352670CG Input Shaft  23 Splines 5"  with .630" wide input bearing     $285.45
TRS-352670CB
Input Shaft 23 Splines 5"  with .940" wide input bearing     $285.24
TRS-352670B Input Shaft 27 Splines  with .630" wide input bearing     $166.94
TRS-352670D Input Shaft 27 Splines  with .940" wide input bearing     $134.90
TRS-352670EA Input Shaft  29 Splines 5"  with .630" wide input bearing 
    $278.74
TRS-352670CD Input Shaft  29 Splines 5"  with .940" wide input bearing 
    $269.89 
TRS-391670 Input Shaft 32 Splines  GM with .630" wide input bearing 
    $164.48 
TRS-352670C
Input Shaft 32 Splines  GM with .940" wide input bearing  
    $145.44  
TRS-321840K
Fork Pad Kit     $13.24
TRS-352850 Mode Fork Suburban
    $164.68
TRS-352850A Mode Fork Iron Cating #16196 GM & Dodge
     $64.56
TRS-352850 Mode Fork Cast #16342-B
    $188.48
TRS-352849A
Range Fork - #17833 Not for Heavy Duty

1988-On

$59.59

TRS-352849
Range Fork - #338  Obsolete    $85.94
TRS-352849B DHD Range Fork, Iron camra.jpg

$81.67

TRS-201942 Range Hub Not for Heavy Duty

1988-On

$91.77

TRS-352861 Range Collar NP241HD
    $12.74
TRS-352825 Range Collar NP241HD Retained on Tube with Snap Ring
    $42.77
TRS-351646
Mode Slider 24 Teeth
    $97.81
TRS-352646B Mode Slider 30 Teeth     $147.36
TRS-351645K Range Slider and Hub
    $79.79
TRS-352463 Range Slider Tube NP241HD
    $145.57
TRS-351701K Mode Assembly (Complete)
    $160.67
TRS-351701 Mode Syncro 24 Teeth NP241
   camra.jpg $21.97
TRS-351701A Mode Syncro 60 Teeth NP241HD     $37.94
TRS-331843-2K Key & Spring Kit NP241
    $27.70
TRS-331843A-2K Key & Spring Kit NP24HD  


$25.73

TRS-352500 Pump Assembly 31 Spline
     $116.37
TRS-351500 Pump Assembly 32 Spline 
     $77.76
TRS-351588A Plantary NP241 used w/.630" wide input bearing
Call and see if we have a good take used part, save money!


$467.68

TRS-351588
Plantary NP241 used w/.940" wide input bearing Call and see if we have a good take used part, save money!    $417.14
TRS-352588B Plantary NP241HD used w/.630" wide input bearing Call and see if we have a good take used part, save money! 
   $497.47
TRS-352588C Plantary NP241HD used w/.940" wide input bearing Call and see if we have a good take used part, save money!  
  $627.72
TRS-352760-2
Case Half NP241HD Rear Cast #17547
Call and see if we have a good take used part, save money!   
  $411.79
TRS-352770
Rear Bearing Housing w/Speedo NP241HD Cast #21655
Call and see if we have a good take used part, save money!  
  $313.87
TRS-352772
Tail Housing Slip Yoke NP241HD Cast #16258
    $160.77 
TRS-352805
Mode Sprocket NP241
    $257.93
TRS-352805B
Mode Sprocket NP241HD 1 1/8" wide
    $322.72
TRS-352805A Mode Sprocket NP241HD 1 3/8" wide 
    $326.86
TRS351411B Switch, Vacuum 4 Prong Black  

$40.14

ALT7813 Drive Sprocket HD Wide Chain 1 3/.8"    

$149.75

ALT7814 Drive Sprocket HD Narrow Chain 1 1/.8"      Call
TRS-HV014 Drive Chain - Dodge Round Pin Rocker pins
1.25" Wide - 36 Links

camra.jpg

$114.76

TRS-HV025 Drive Chain - Dodge 1.25" Wide, 72 Pins, 1/2" Pitch, Round Pins  - 36 Links


$137.83

TRS-HV031 Drive Chain - Dodge 241-DHD 36 Links round pins 1.50" Wide, 72 Pins, 1/2" Pitch, Round Pins
 

$153.76

         
np241_th.jpg
Back to other model transfer case parts
np241_fork_352849b.jpg
 
 
 DHD Range Fork
 
 
 
 
 
 
 
 
 
 
 synchro_-np231_233_241c_dmo.jpg
 
 
 
 
 
 
 
 
 
 
 
 

 
 chain_np241_hv-014.jpg
 
 
 
 
 
 
 
 
 
 
 

 




 



 

 
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