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Transfer Case NP242 Rebuild Kit and Drawing |
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NP 242 Transfer Case Rebuild Kits and Parts
Having problems with your NP242 transfer case, need rebuild kit or parts? We offer quality professional rebuilt transfer case parts and rebuild parts kits
that are designed to be top of the line  overhaul kits. The NP242 is a aluminum
case, with the drop on the left side (driver side. The NP242 is a chain driven full time transfer case with a 48/52 torque split front
and rear. It is possible to lock it into four low so it acts like a part-time transfer
case. When it is locked in, power will be split regardless of traction. Low range
is 2.72 and high is 1.00.
The NP242 is used in Grand Cherokees (ZJ) and Cherokees (XJ), 1987 - On,
Dodge Dakota 1997 - On and Dodge Durango 1988 - On. These New Process cases
have a circular tag on the rear of the case, near the center close to where
the rear drive shaft exits. Identification information for the NP231 transfer
case is on this tag typically includes model number, assembly number,
and serial number and ratio data. When ordering a replacement transfer case
it's most important to provide the assembly number. This number is typically
eight digits, four number a rivet/screw head and four additional numbers.
Later models will be designated NVG, i.e. New Venture Gear. Give us a call 800-216-1632 and let us help save you some money, ask about good take out parts!
A cross reference table is provide to assist you in identification of your
transfer case. Check tag located
on rear of unit for model number. An illustrated drawing is provide below
to assist you in parts identification, ordering and assembly. Back to other model transfer
case parts availability page, sometimes we can supply good used take out parts to save you money.
Don't see what you need just give us a call toll free 800-216-1632.. If you decide to replace your NP 242
transfer case with a remaufactued unit with a 12 month warranty see our
complete list of transfer cases for Dodge and Jeep vehicles. All rebuilt transfer case get new seals, bearings, chains, fork pad,
encoder motors and viscous couplers. All shafts, slider, hubs and planets are
inspect to ensure proper tolerances are maintained. All units are tested at the factory prior to shipment.
| New Process Model 242 |
242 Transfer Case Illustration Exploded View
to assist you in part identification and assembly can be seen after this
table. |
| Full -Time Transfer Case |
| Jeep Cherokee 1987 - On / Dodge Dakota 1997 - On / Dodge Durango 1988 - On |
Recommended fluid for NP242 -- ATF |
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PART NUMBER
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PER UNIT
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DESCRIPTION
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TYPE
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YEARS
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COST
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| TRS-BK242 |
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Rebuilder Kit - Bearings, Gaskets, Seals and Pad, Dodge, Hummer H1 & Jeep |
w/BD50-8 24mm Input Bearing |
1987-05
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$120.26
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| TRS-BK242B |
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Rebuilder Kit - Bearings, Gaskets, Seals and Pads, Dodge, Hummer H1 & Jeep |
w/6010N 16mm Input Bearing |
1994-up
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$160.83
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| TRS-TSK242 |
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Overhaul Kit - Gaskets, Seals and Pad, Dodge, Hummer H1 & Jeep |
24mm Input Bearing
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$23.93
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| TRS-TSK242B |
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Overhaul Kit - Gaskets, Seals and Pad, Dodge, Hummer H1 & Jeep
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16mm Input Bearing |
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$23.93
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TRS-361001
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Small Parts Kit Dodge & Jeep
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$53.82
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| TRS-361001A |
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Small Parts Kit Hummer H1
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$65.95
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| 201050 |
1 |
Input Gear Seal |
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1987-On
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$5.60
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| 201048 |
1 |
Front Output Shaft Seal |
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1987-On
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$10.90
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| 45551 |
1 |
Rear Output Shaft Seal |
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1987-On
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$7.26
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| 201501 |
1 |
Input Ball Bearing |
BD50-8 |
1987-On
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$57.18
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| 201506 |
1 |
Input Ball Bearing |
6010N |
1994-On
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$34.58
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| TRS-44066 |
1 |
Extension Housing Bushing 1.50" ID
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1987-On
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$11.42
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TRS-411215
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Thrust Washer Planet plastic
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$3.92
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| TRS-321840K |
1 |
Fork Pad Kit |
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1987-On
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$10.22
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| TRS-361849 |
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Range Fork Iron Cast #16448
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$57.75 |
| TRS-352849A |
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Range Fork Aluminum Cast #17833
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$36.96
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TRS-361645
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Range Slider (used w/ Aluminum Fork)
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$237.27 |
| TRS-361645A |
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Range Slider used with Aluminum Fork
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$237.27
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| TRS-351500 |
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Oil Pump Assembly |
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$77.76 |
TRS-351588A
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Planet 6 Pinion used with .630" wide 6010-N Input Bearing
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Call and see if we have a good take out part save money!
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$463/83 |
| TRS-351588 |
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Planet 6 Pinion used with .940" wide BD50-8 Input Bearing
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Call and see if we have a good take out part save money!
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$599.89 |
TRS-361715
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Differential Carrier Assembly (new)
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Call and see if we have a good take out part save money!
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$1300.21 |
| TRS-361715A |
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Differential Carrier Assembly (rebuilt)
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Call |
| TRS-361670A |
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Input Shaft 23 Splines 4 1/4" with .940" wide BD50-8 Input Bearing |
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$233.83 |
| TRS-361670B |
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Input Shaft 23 Splines 4 5/16" with .630" wide 6010-N Input Bearing |
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$243.63 |
| TRS-HV-028 |
1 |
Drive Chain 72 Pins, 1/2" Pitch, Round Pins |
1.00" Wide - 36 Links |
1987-On
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$110.90
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IllustrationClick to enlarge
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