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Home arrow Automatic Transmission arrow Overhaul Kits Automotive and Trucks arrow Peugeot Automatic Transmission Overhaul Kit




  

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Peugeot Automatic Transmission repair parts. E-mail

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Detailed Application Guide

Peugeot model and transmission model number
405 ZF4-HP14   505 ZF4-HP22
504 ZF3-HP22   604TH180
505 ZF3-HP22   604 ZF3-HP22
What import transmission do I have?
 Peugeot replacement automatic transmissions are available.
laptopautotranskits.jpg We offer a complete line of Peugeot professional overhaul kits for your automatic transmission. We have a complete line for most import manufactures here we offer information and parts to repair the following Peugeot model's 405, 504, 505 and the 604 automatic transmission problems. We offer overhaul kits that includes all paper and rubber products, o-rings seals, metal clad seals, gaskets and clutch frictions for many different model automatic transmissions.

We can provide clutch steels kits, filter kits, torque converters and in most cases troubleshooting and overhaul guides and other hard parts.

We offer parts for the ZF4-HP14 transmissions installed in the 405 model Peugeot's.

The both the Peugeot's 504 and 505 using the transmissions model ZF3-HP22. For the Peugeot 505 model ZF4-HP22 automatic transmission.
Torque Converter Installation Tips   Auxiliary Transmission Fluid Cooling system
Overhaul Tips   Fluid Additive
The correct parts at the right price the first time.
  Use the same parts as professional mechanics & get professional results!
Be sure to use our transmission cooling line flush in order to remove debris. Your cost is $11.88 order Kooler Kleen.
And the Peugeot 604's models utilizing the TH180 and the ZF3-HP22 automatic transmissions we offer parts for it as well.. Doing the work yourself or supply these quality parts to your mechanic and you save money!

Listed below you will find a detailed application guides listing vehicle manufacture information. Easy to use, selecting your vehicle transmission model from table above will take you to a detailed application listing of parts for various model and years of manufacture.  Information is supplied to assist you in identifying specific part number for the parts kit necessary to assist you with your overhaul or maintenance efforts. In some cases we can also supply additional hard parts to assist you, if you don't see the parts you need just give us a call, at times we can even supply good used hard parts to save you additional money.

deluxkit_large.jpg So the next time you need to repair your automatic transmission remember - all overhaul kits are not the same - you can never make a bad decision by choosing the best. We suggest that you start with our professional troubleshooting and overhaul manual. This is the same manual you will find in most major transmission shops. These are model number specific and typically include 50 to 85 pages of detailed information, drawings, schematics and specifications. Detailed trouble code information that you can get from your vehicles on-board computer are explained, review of this data will give you a good idea as to the probable cause of the automatic transmission problem. Even if you don't do the work yourself the knowledge you gain may keep you from being ripped off at local transmission shop.

If you have particles in the pan of the transmission you can be sure that the same contamination can be found in the cooling system at the bottom of the radiator. With your overhaul parts you should also purchase two cans for radiator cooling system flush and completely purge out all contamination in the cool hoses both output and return as well as the radiator reservoir.

It is also recommended that you replace the torque converter, as it is difficulty to clean and purge out the contamination surely to be inside the torque converter.

This is an abbreviated list and other parts are available. If you need something that is not listed just let us know .


Vehicle, Model, Transmission Model Part Number Description Year

Core Deposit

Your Cost

405 ZF4-HP14 K7600PG-S Banner Overhaul Kit 405 1989-1991 FWD 4 Speed Transmission Code ZF4-HP14 1989-1991

 

$458.67

This kit includes all paper and rubber products, o-rings seals, metal clad seals, gaskets and clutch frictions (clutch steels kit not included). Actual parts varies by transmission type.
405 ZF4-HP14 TRSAK7600PG-9 Clutch Steels Kit 405 1989-1991 FWD 4 Speed Transmission Code ZF4-HP14 1989-1991

 

$146.54

This kit includes all clutch steels. Actual steels vary by transmission type.
405 ZF4-HP14 76714P Band, 2-4 Brake 405 1989-1991 FWD 4 Speed Transmission Code ZF4-HP14 1989-1991

 

$88.56

Band, 2-4
405 ZF4-HP14 ATK-183 Filter Kit 405 1989-1991 FWD 4 Speed Transmission Code ZF4-HP14 1989-1991

 

Call

Filter kit contains oil filter, pan gasket, filter gasket, seal or O ring.
405 ZF4-HP14 ZF32 Torque Converter 1989-1991

$100.00

$243.54

Dia. 10.0" Pilot .475" Hub 1.574" slot, mount 3 pads, 29 spline Code K8. Remanufactured & tested in USA, to ensure the correct part please provide code off original torque converter at time of the order. These torque converters have a 90-day material & workmanship warranty.
504 ZF3-HP22 MRK7800A-S Master Overhaul Kit 504 1976-1983 RWD 3 Speed Transmission Code ZF3-HP22 1976-1983

 

$262.58

This kit includes all paper and rubber products, o-rings seals, metal clad seals, gaskets and clutch frictions (clutch steels kit not included). Actual parts varies by transmission type.
504 ZF3-HP22 K7800A-9 Clutch Steels Kit 504 1976-1983 RWD 3 Speed Transmission Code ZF3-HP22 1976-1983

 

$56.04

This kit includes all clutch steels. Actual steels vary by transmission type.
504 ZF3-HP22 78005A, 78003A 3ea Bushing Kit 504 1976-1983 RWD 3 Speed Transmission Code ZF3-HP22 1976-1983

 

$24.60

This kit contains all bushings found in transmission.
504 ZF3-HP22 ATK-64 Filter Kit 504 1976-1983 RWD 3 Speed Transmission Code ZF3-HP22 1976-1983

 

$16.80

Filter kit contains oil filter, pan gasket, filter gasket, seal or O ring.
505 ZF3-HP22 MRK7800A-S Master Overhaul Kit 505 1980-1985 RWD 3 Speed Transmission Code ZF3-HP22 1980-1985

 

$262.58

This kit includes all paper and rubber products, o-rings seals, metal clad seals, gaskets and clutch frictions (clutch steels kit not included). Actual parts varies by transmission type.
505 ZF3-HP22 K7800A-9 Clutch Steels Kit 505 1980-1985 RWD 3 Speed Transmission Code ZF3-HP22 1980-1985

 

$56.04

This kit includes all clutch steels. Actual steels vary by transmission type.
505 ZF3-HP22 78005A, 78003A 3ea Bushing Kit 505 1980-1985 RWD 3 Speed Transmission Code ZF3-HP22 1980-1985

 

$24.60

This kit contains all bushings found in transmission.
505 ZF3-HP22 ATK-64 Filter Kit 505 1980-1985 RWD 3 Speed Transmission Code ZF3-HP22 1980-1985

 

$16.80

Filter kit contains oil filter, pan gasket, filter gasket, seal or O ring.
505 ZF4-HP22 MRK7800C-S Master Overhaul Kit 505 1986-1991 RWD 4 Speed Transmission Code ZF4-HP22 1986-1991

 

$156.78

This kit includes all paper and rubber products, o-rings seals, metal clad seals, gaskets and clutch frictions (clutch steels kit not included). Actual parts varies by transmission type.
505 ZF4-HP22 K7800C-9 Clutch Steels Kit 505 1986-1991 RWD 4 Speed Transmission Code ZF4-HP22 1986-1991

 

$81.36

This kit includes all clutch steels. Actual steels vary by transmission type.
505 ZF4-HP22 ATK-118 Filter Kit 505 1986-1991 RWD 4 Speed Transmission Code ZF4-HP22 1986-1991

 

$16.29

Filter kit contains oil filter, pan gasket, filter gasket, seal or O ring.
505 ZF4-HP22 TMZF4-22 Trouble Shooting Overhaul Guide 1986-1991

 

$38.97

Typically manuals include 55 to 85 pages of technical information.
505 ZF4-HP22 ZF24 Torque Converter 1986-Up

$100.00

$243.54

Dia. 10.75" Pilot 1.10" Hub 1.574" slot, mount 4 pads, 27 spline Code H5, M4. Remanufactured & tested in USA, to ensure the correct part please provide code off original torque converter at time of the order. These torque converters have a 90-day material & workmanship warranty.
604TH180 MRK6400-S Master Overhaul Kit 604 1977-1981 RWD 3 Speed Transmission Code 604 TH180 1977-1981

 

$231.98

This kit includes all paper and rubber products, o-rings seals, metal clad seals, gaskets and clutch frictions (clutch steels kit not included). Actual parts varies by transmission type.
604TH180 K6400-9 Clutch Steels Kit 604 1977-1981 RWD 3 Speed Transmission Code 604 TH180 1977-1981

 

$27.74

This kit includes all clutch steels. Actual steels vary by transmission type.
604TH180 64714 Band, Low 604 1977-1981 RWD 3 Speed Transmission Code 604 TH180 1977-1981

 

$99.09

Band, Low
604TH180 K64980 Bushing Kit 604 1977-1981 RWD 3 Speed Transmission Code 604 TH180 1977-1981

 

$23.96

This kit contains all bushings found in transmission.
604TH180 TM4L30E Trouble Shooting Overhaul Guide 1977-1981

 

$38.97

Typically manuals include 55 to 85 pages of technical information.
604 ZF3-HP22 MRK7800A-S Master Overhaul Kit 604 1982-1985 RWD 3 Speed Transmission Code ZF3-HP22 1982-1985

 

$317.58

This kit includes all paper and rubber products, o-rings seals, metal clad seals, gaskets and clutch frictions (clutch steels kit not included). Actual parts varies by transmission type.
604 ZF3-HP22 K7800A-9 Clutch Steels Kit 604 1982-1985 RWD 3 Speed Transmission Code ZF3-HP22 1982-1985

 

$56.04

This kit includes all clutch steels. Actual steels vary by transmission type.
604 ZF3-HP22 78005A, 78003A 3ea Bushing Kit 604 1982-1985 RWD 3 Speed Transmission Code ZF3-HP22 1982-1985

 

$24.60

This kit contains all bushings found in transmission.
604 ZF3-HP22 ATK-64 Filter Kit 604 1982-1985 RWD 3 Speed Transmission Code ZF3-HP22 1982-1985

 

$16.80

Filter kit contains oil filter, pan gasket, filter gasket, seal or O ring.

Minimum Order $25.00

Our Torque Converters are remanufactured & tested in USA, to ensure the correct part please provide code off original torque converter at time of the order. torqueconverter_large.jpgOur torque converters are remanufactured to the highest industry standards, we use hardened steel hubs, Raybestos clutch linings and Torrington bearings. All hubs, bearings, washers, o-rings, roller clutches, bushings and clutch linings are replaced. 100% Quality inspections are conducted at each critical phase of the production cycle each converter is pressures tested, and computerized balance before shipment. Call with code off your existing torque converter and we can provide a quotation.

Maintenance Tips

Regular maintenance cycles and continued checking of fluid levels is critical to the life of your transmission. Operating temperature is the single most critical parameter effecting the life of the transmission. Keep the temperature down and fluid fresh helps the units typically last a very long time under normal driving conditions. We can supply a couple of aftermarket products to help you get the most out of your transmission:

Auxiliary Transmission Oil Cooler.

We can provide the Truco auxiliary transmission oil cooler for you vehicle it is an excellent auxiliary oil cooler that provide additional cooling capacity. The kit includes all parts required to mount the unit and connect to existing cooling lines. This is a typical do it yourself project. The unit typically mounts in front of the radiator. Your cost on this transmission life saving product vary by vehicle model and typically start at $54.94 plus shipping and handling.

Fluid Additive

Generally we don't recommend additives but we have found that the Lubegard "Automatic Transmission Protectant" at only $13.93 + S&H can:

  • Prevent overheating, reducing transmission temperature up to 40 degrees F.
  • Extend fluid life
  • Eliminates transmission fluid foaming and oxidation
  • Reduces wear throughout the transmission
  • Elimates clutch chatter and torque converter shudder
  • Softens and modifies harsh shifts
  • Provides for smoother shifting
  • Eliminates objectionable noises during shifts
  • Keeps valves and governors free and frees stuck valves in valve bodies
  • Raises the thermal and oxidative stability
  • Only product that increases the fluids ability to transfer heat
  • Contains no Ash

Always consult and follow owners manual for maintenance intervals and requirements.

Overhaul Tips

Before you tear into the transmission, we suggest you first study the troubleshooting overhaul manual, add a bottle of our "Automatic Transmission Protectant" and put a few miles on the vehicle. This just might free valves and governors that are possible stuck in valve bodies. Be sure to get computer trouble code(s), see owners manual for technique to acquire malfunction codes. This will be a great assistance in diagnosing possible problems.

Twenty-One Steps to Successful Transmission Repair:

1) Do your research locate any technical bulletins pertaining to your transmission, ask your dealers parts department for bulletins.

2) Clean the entire transmission, including the valve body.

3) Check pump, valve body and case for warpage.

4) Flat file pumps, valve bodies, and cases. Just a few strokes with the file to knock off high spots and handling burrs.

5) Check all pump gear clearances.

6) Check planet pinion end play and side to side motion.

7) Soak all planet assemblies.

8) Soak all friction materials for 15 - 30 minutes.

9) Make sure all steels are in usable condition or replace. Do not sand or tumble steels when used against High Energy friction materials.

10) Inspect all surfaces upon which a band will ride.

11) Replace all rotating oil control rings.

12) Check all oil control rings and rubber products in the bores for proper fit.

13) Check all major support bushings and bushings that control lub oil.

14) Pre-lubricate all bushings and thrust washers.

15) Pre-lub pumps.

16) Pre-fill torque converter.

17) Use available manuals to ensure proper specifications and clearances.

18) Set correct clutch and band clearances.

19) Take the time to set the total end play.

20) Use a torque wrench on all pumps and valve bodies.

21) Always double flush the cooling and cooling return lines to the radiator to remove particles trapped there.

Take your time, take your time, take you time


Torque Converter Installation Preparation

Many torque converter problems can be avoided with proper preparation:

1) Pre-thread converter bolts by hand to make sure there is no sign of stripped threads.

2) Check and clean crankshaft thoroughly. Change crank spacer (if applicable).

3) Use 320 grit sandpaper or Emory cloth to remove any metal shavings on crankshaft.

4) Check converter for any damage that may have occurred during shipping.

5) Pre-fill converter with a minimum of (1) quart of transmission fluid.

6) Clean all paint off the pilot using 320 grit emory cloth.

7) Apply grease, not transmission gel, on the pilot.

8) Check flexplate for cracks and be sure there is no more than .006" run out.

9) Make sure all engine dowel pins are in place and clean.

10) Make sure all electrical ground straps are properly connected.

11) Never, Never use an impact gun to install torque converter bolts. Driving a bolt into the converter cover will create a dimple on the lockup apply surface. Lockup clutch failure will occur when the lockup piston applies against and uneven surface. Grinding off on thread length from all lockup converter bolts is recommended to avert this type of failure.

In addition to Peugeot model's 405, 504, 505 and the 604 automatic overhaul kits and repair parts we offer free technical support to assist you in solving your automotive problems.

We offer a complete line of automatic transmissions, transmission overhaul kit and accessories for your vehicle, check out the following links:
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Last Updated ( Tuesday, 03 February 2009 )
 
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