
We offer a complete line of Volvo professional overhaul kits for
your automatic transmission. We have a complete
line for most import manufactures here we offer information
and parts to repair the following 8 different automatic transmission utilized in
Volvo's and fix automatic transmission problems. We offer overhaul kits that includes
all paper and rubber products, o-rings seals, metal clad seals, gaskets and clutch
frictions for many different model automatic transmissions.
We can provide clutch steels kits, filter kits, torque converters and in most cases
troubleshooting and overhaul guides and other hard parts.
We offer parts for the early model Volvo's with the Borg Warner BW35 automatic
transmission also parts are available for the Volvo's utilizing the AW70, AW71
and AW72L automatics as well as the models that used the ZF4-HP22 transmissions.
AW50-42LE automatic transmissions utilized in the Volvo models C70, V70 and S40's.
Parts are available for the S60 automatic transmission sand the AW50-42LE used
in the Volvo S70, V70, X70 and 850. We can supply overhaul kits and parts for
the 4T65E transmission used in the model S80 Volvo. Plus transmission repair parts
for the Volvo 960 using the AW40 A341E and the S90 AW30-43LE A343E automatic transmissions.
Doing the work yourself or supply these quality parts to your mechanic and you
save money!
Easy to use, selecting your vehicle transmission model from
table above will take you to a detailed application listing of parts for various model and years of manufacture. Information is supplied to assist you in identifying
specific part number for the parts kit necessary to assist you with your overhaul
or maintenance efforts. In some cases we can also supply additional hard parts to
assist you, if you don't see the parts you need just give us a call, at times we
can even supply good used hard parts to save you additional money.
So the next time you need to repair your automatic transmission remember - all overhaul
kits are not the same - you can never make a bad decision by choosing the best. We
suggest that you start with our professional troubleshooting and overhaul manual.
This is the same manual you will find in most major transmission shops. These are
model number specific and typically include 50 to 85 pages of detailed information,
drawings, schematics and specifications. Detailed trouble code information that you
can get from your vehicles on-board computer are explained, review of this data will
give you a good idea as to the probable cause of the automatic transmission problem.
Even if you don't do the work yourself the knowledge you gain may keep you from being
ripped off at local transmission shop.
If you have particles in the pan of the transmission you can be sure that the same
contamination can be found in the cooling system at the bottom of the radiator. With
your overhaul parts you should also purchase two cans for radiator cooling system
flush and completely purge out all contamination in the cool hoses both output and
return as well as the radiator reservoir.
It is also recommended that you replace the torque converter, as it is difficulty
to clean and purge out the contamination surely to be inside the torque converter.
This is an abbreviated list and other parts are available. If you need something
that is not listed just let us know .
| Vehicle, Model, Transmission Model |
Part Number |
Description |
Year |
Core Deposit
|
Your Cost
|
| All Models BW35 |
K1900F-S |
Banner Overhaul Kit All Models 1963-1975 RWD 3 Speed Transmission Code BW35 |
1963-1975 |
|
$77.07
|
| This kit includes all paper and rubber products, o-rings seals, metal clad seals,
gaskets and clutch frictions (clutch steels kit not included). Actual parts vary
by transmission type. |
| All Models BW35 |
K1900F-9 |
Clutch Steels Kit All Models 1963-1975 RWD 3 Speed Transmission Code BW35 |
1963-1975 |
|
$11.80
|
| This kit includes all clutch steels. Actual steels vary by transmission type. |
| All Models BW35 |
FBW-V5 |
Torque Converter |
1971-1975 |
$100.00
|
$139.09
|
| Dia. 10.0" Pilot .750", Hub 1.648" ears, mount
ring 4 holes, 22 spline's, codes: 30, 93, 139, no cooling shroud. Remanufactured
& tested in USA, to ensure the correct part please provide code off
original torque converter at time of the order. |
| All Models BW35 |
FBW-V1 |
Torque Converter |
1963-1970 |
$100.00
|
$139.09
|
| Dia. 10.0" Pilot .750", Hub 1.648" ears, mount
ring 4 holes, 22 spline's, cooling fins. Remanufactured & tested in
USA, to ensure the correct part please provide code off original torque
converter at time of the order. |
| All Models BW35 |
FBW-V2 |
Torque Converter 6 cylinder |
1964-1970 |
$100.00
|
$139.09
|
| Dia. 11.875" Pilot .750", Hub 1.648" ears,
mount 4 pads, 22 spline's, cooling shroud. Remanufactured & tested in
USA, to ensure the correct part please provide code off original torque
converter at time of the order. |
| All Models BW35 |
FBW-V3 |
Torque Converter 6 cylinder |
1967-1975 |
$100.00
|
$139.09
|
| Dia. 11.875" Pilot .750", Hub 1.648" ears,
mount 4 pads, 23 spline's, codes: 6009, 6011, 6039 cooling shroud. |
| All Models BW35 |
FBW-V4 |
Torque Converter 6 cylinder |
1971-1975 |
$100.00
|
$139.09
|
| Dia. 12.00" Pilot .750", Hub 1.648" ears, mount
4 pads, 23 spline's, codes: 113, no cooling shroud. Remanufactured &
tested in USA, to ensure the correct part please provide code off original
torque converter at time of the order. |
| All Models AW70 71 72L |
MRK6700DV-S |
Master Overhaul Kit All Models 1982-1983 with 14 bolt pan RWD 4 Speed Transmission
Code AW70 71 72L |
1982-1983 |
|
$240.96
|
| This kit includes all paper and rubber products, o-rings seals, metal clad seals,
gaskets and clutch frictions (clutch steels kit not included). Actual parts vary
by transmission type. |
| All Models AW70 71 72L |
MRK6700DR-S |
Master Overhaul Kit All Models 1984-1995 with 14 bolt pan RWD 4 Speed Transmission
Code AW70 71 72L |
1982-1983 |
|
$240.96
|
| This kit includes all paper and rubber products, o-rings seals, metal clad seals,
gaskets and clutch frictions (clutch steels kit not included). Actual parts vary
by transmission type. |
| All Models AW70 71 72L |
K6700DV-9 |
Clutch Steels Kit All Models 1982-1983 with 14 bolt pan RWD 4 Speed Transmission
Code AW70 71 72L |
1982-1983 |
|
$56.79
|
| This kit includes all clutch steels. Actual steels vary by transmission type. |
| All Models AW70 71 72L |
K6700DR-9 |
Clutch Steels Kit All Models 1984-1995 with 14 bolt pan RWD 4 Speed Transmission
Code AW70 71 72L |
1982-1983 |
|
$56.37
|
| This kit includes all clutch steels. Actual steels vary by transmission type. |
| All Models AW70 71 72L |
FBW-V16 |
Torque Converter 4 cylinder |
1981-Up |
100
|
$139.09
|
| Dia. 10.25" Pilot .750", Hub 1.498" slot, mount
ring 4 holes, 26 spline's, low stall. Remanufactured & tested in USA,
to ensure the correct part please provide code off original torque converter
at time of the order. |
| All Models AW70 71 72L |
FBW-V11 |
Torque Converter 4 cylinder |
1981-Up |
100
|
$139.09
|
| Dia. 10.25" Pilot .750", Hub 1.498" slot, mount
ring 4 holes, 26 spline's, high stall. Remanufactured & tested in USA,
to ensure the correct part please provide code off original torque converter
at time of the order. |
| All Models ZF4-HP22 |
TRSK5600D |
Master Overhaul Kit with clutch steels All Models 1985-1989 with 6 bolt pan RWD 4
Speed |
1985-1989 |
|
$381.86
|
| This kit includes all paper and rubber products, o-rings seals, metal clad seals,
gaskets and clutch frictions (clutch steels kit not included). Actual parts vary
by transmission type. |
| All Models ZF4-HP22 |
ZF21 |
Torque Converter 740 |
1984-UP |
100
|
$242.54
|
| Dia. 10.75" Pilot .750", Hub 1.574" slot, mount
plate 4 holes, 27 spline's, codes: C3, UE, U3. Remanufactured & tested
in USA, to ensure the correct part please provide code off original torque
converter at time of the order. |
| All Models ZF4-HP22 |
ZF27 |
Torque Converter 740 |
1984-UP |
100
|
$242.54
|
| Dia. 11.00" Pilot .750", Hub 1.574" slot, mount
4 pads, 27 spline's, codes: U3, 8.5" bolt circle. Remanufactured &
tested in USA, to ensure the correct part please provide code off original
torque converter at time of the order. |
| All Models ZF4-HP22 |
ZF28 |
Torque Converter 740GL |
1988 |
100
|
$242.54
|
| Dia. 11.00" Pilot .945", Hub 1.574" slot, mount
3 pads, 27 spline's, 8.75" bolt circle. Remanufactured & tested
in USA, to ensure the correct part please provide code off original torque
converter at time of the order. |
| All Models ZF4-HP22 |
ZF20 |
Torque Converter 740 |
1984-UP |
100
|
$242.54
|
| Dia. 11.00" Pilot .945", Hub 1.574" slot, mount
plate 3 holes, 27 spline's, codes: C2, N3, 9.75" bolt circle. Remanufactured
& tested in USA, to ensure the correct part please provide code off
original torque converter at time of the order. |
| C70 V70 AW50-42LE |
K8800-S |
Banner Overhaul Kit C70 V70 1989-1998 FWD 4 Speed Transmission Code AW50-42LE |
1989-1998 |
|
$374.96
|
| This kit includes all paper and rubber products, o-rings seals, metal clad seals,
gaskets and clutch frictions (clutch steels kit not included). Actual parts vary
by transmission type. |
| C70 V70 AW50-42LE |
K8800A-S |
Banner Overhaul Kit C70 V70 1999-On FWD 4 Speed Transmission Code AW50-42LE |
1989-1998 |
|
$418.16
|
| This kit includes all paper and rubber products, o-rings seals, metal clad seals,
gaskets and clutch frictions (clutch steels kit not included). Actual parts vary
by transmission type. |
| C70 V70 AW50-42LE |
K8800-9 |
Clutch Steels Kit C70 V70 1998-1998 FWD 4 Speed Transmission Code AW50-42LE |
1989-1998 |
|
$59.43
|
| This kit includes all clutch steels. Actual steels vary by transmission type. |
| C70 V70 AW50-42LE |
K8800A-9 |
Clutch Steels Kit C70 V70 1999-On FWD 4 Speed Transmission Code AW50-42LE |
1989-1998 |
|
$130.72
|
| This kit includes all clutch steels. Actual steels vary by transmission type. |
| C70 V70 AW50-42LE |
K88980 |
Bushing Kit C70 V70 1989-1999 FWD 4 Speed Transmission Code AW50-42LE |
1989-1998 |
|
$25.43
|
| This kit contains bushings found in transmission. |
| C70 V70 AW50-42LE |
88714 |
Band, Intermediate C70 V70 1989-1999 FWD 4 Speed Transmission Code AW50-42LE |
1989-1998 |
|
$127.49
|
| Band, Intermediate |
| C70 V70 AW50-42LE |
TRS39800 |
Filter Kit C70 V70 1989-1999 FWD 4 Speed Transmission Code AW50-42LE |
1989-1998 |
|
$19.04
|
| Filter kit contains oil filter, pan gasket, filter gasket, seal or O ring. |
| S40 V40 AW50-42LE |
K8800A-S |
Banner Overhaul Kit S40 V40 2000-On FWD 4 Speed Transmission Code AW50-42LE |
2000-On |
|
$418.16
|
| This kit includes all paper and rubber products, o-rings seals, metal clad seals,
gaskets and clutch frictions (clutch steels kit not included). Actual parts vary
by transmission type. |
| S40 V40 AW50-42LE |
K8800A-9 |
Clutch Steels Kit S40 V40 2000-On FWD 4 Speed Transmission Code AW50-42LE |
2000-On |
|
$130.72
|
| This kit includes all clutch steels. Actual steels vary by transmission type. |
| S40 V40 AW50-42LE |
K88980 |
Bushing Kit S40 V40 2000-On FWD 4 Speed Transmission Code AW50-42LE |
2000-On |
|
$25.43
|
| This kit contains bushings found in transmission. |
| S40 V40 AW50-42LE |
88714 |
Band, Intermediate S40 V40 2000-On FWD 4 Speed Transmission Code AW50-42LE |
2000-On |
|
$130.49
|
| Band, Intermediate |
| S40 V40 AW50-42LE |
TM50-42LE |
Trouble Shooting & Overhaul Guide |
2000-On |
|
$115.97
|
| Typically manuals include 55 to 85 pages of technical information. |
| S60 |
TRSK9200 |
Master Overhaul Kit with clutch steels S60 2001-On |
2001-On |
|
$578.50
|
| This kit includes all paper and rubber products, o-rings seals, metal clad seals,
gaskets and clutch frictions (clutch steels kit not included). Actual parts vary
by transmission type. |
| S60 |
|
Torque Converter |
2001-On |
|
Call
|
| Remanufactured & tested in USA, to ensure the correct part please provide code
off original torque converter at time of the order. |
| S70 V70 X70 AW50-42LE |
K8800-S |
Banner Overhaul Kit S70 V70 X70 1998 FWD 4 Speed Transmission Code AW50-42LE |
1998 |
|
$374.96
|
| This kit includes all paper and rubber products, o-rings seals, metal clad seals,
gaskets and clutch frictions (clutch steels kit not included). Actual parts vary
by transmission type. |
| S70 V70 X70 AW50-42LE |
K8800A-S |
Banner Overhaul Kit S70 V70 X70 1998 FWD 4 Speed Transmission Code AW50-42LE |
1998 |
|
$418.16
|
| This kit includes all paper and rubber products, o-rings seals, metal clad seals,
gaskets and clutch frictions (clutch steels kit not included). Actual parts vary
by transmission type. |
| S70 V70 X70 AW50-42LE |
K8800-9 |
Clutch Steels S70 V70 X70 1998 FWD 4 Speed Transmission Code AW50-42LE |
1998 |
|
$59.43
|
| This kit includes all clutch steels. Actual steels vary by transmission type. |
| S70 V70 X70 AW50-42LE |
K8800A-9 |
Clutch Steels S70 V70 X70 1998 FWD 4 Speed Transmission Code AW50-42LE |
1998 |
|
$130.72
|
| This kit includes all clutch steels. Actual steels vary by transmission type. |
| S70 V70 X70 AW50-42LE |
K88980 |
Bushing Kit S70 V70 X70 1998 FWD 4 Speed Transmission Code AW50-42LE |
1998 |
|
$25.43
|
| This kit contains bushings found in transmission. |
| S70 V70 X70 AW50-42LE |
88714 |
Band, Intermediate S70 V70 X70 1998 FWD 4 Speed Transmission Code AW50-42LE |
1998 |
|
$127.49
|
| Band, Intermediate |
| S70 V70 X70 AW50-42LE |
TRS39800 |
Filter Kit S70 V70 X70 1998 FWD 4 Speed Transmission Code AW50-42LE |
1998 |
|
$18.04
|
| Filter kit contains oil filter, pan gasket, filter gasket, seal or O ring. |
| S70 V70 X70 AW50-42LE |
TM50-42LE |
Trouble Shooting & Overhaul Guide |
1998 |
|
$115.97
|
| Typically manuals include 55 to 85 pages of technical information. |
| S70 V70 X70 |
TRSK9200 |
Master Overhaul Kit with clutch steels S70 V70 X70 2000-ON FWD 5 Speed |
2000-ON |
|
$578.50
|
| This kit includes all paper and rubber products, o-rings seals, metal clad seals,
gaskets and clutch frictions (clutch steels kit not included). Actual parts vary
by transmission type. |
| 850 AW50-42LE |
K8800-S |
Banner Overhaul Kit 850 1993-1997 FWD 4 Speed Transmission Code AW50-42LE |
1993-1997 |
|
$374.96
|
| This kit includes all paper and rubber products, o-rings seals, metal clad seals,
gaskets and clutch frictions (clutch steels kit not included). Actual parts vary
by transmission type. |
| 850 AW50-42LE |
K8800-9 |
Clutch Steels Kit 850 1993-1997 FWD 4 Speed Transmission Code AW50-42LE |
1993-1997 |
|
$59.43
|
| This kit includes all clutch steels. Actual steels vary by transmission type. |
| 850 AW50-42LE |
K88980 |
Bushing Kit 850 1993-1997 FWD 4 Speed Transmission Code AW50-42LE |
1993-1997 |
|
$25.43
|
| This kit contains bushings found in transmission. |
| 850 AW50-42LE |
88714 |
Band, Intermediate 850 1993-1997 FWD 4 Speed Transmission Code AW50-42LE |
1993-1997 |
|
$127.49
|
| Band, Intermediate |
| 850 AW50-42LE |
TRS39800 |
Filter Kit 850 1993-1997 FWD 4 Speed Transmission Code AW50-42LE |
1993-1997 |
|
$18.04
|
| Filter kit contains oil filter, pan gasket, filter gasket, seal or O ring. |
| 850 AW50-42LE |
TM50-42LE |
Trouble Shooting & Overhaul Guide |
1993-1997 |
|
$115.97
|
| Typically manuals include 55 to 85 pages of technical information. |
| S80 AW50-42LE |
K8800A-S |
Banner Overhaul Kit S80 1999-On 2.4lt FWD 4 Speed Transmission Code AW50-42LE |
1999-On |
|
$418.16
|
| This kit includes all paper and rubber products, o-rings seals, metal clad seals,
gaskets and clutch frictions (clutch steels kit not included). Actual parts vary
by transmission type. |
| S80 AW50-42LE |
K8800A-9 |
Clutch Steels Kit S80 1999-On 2.4lt FWD 4 Speed Transmission Code AW50-42LE |
1999-On |
|
$130.72
|
| This kit includes all clutch steels. Actual steels vary by transmission type. |
| S80 AW50-42LE |
K88980 |
Bushing Kit S80 1999-On 2.4lt FWD 4 Speed Transmission Code AW50-42LE |
1999-On |
|
$25.43
|
| This kit contains bushings found in transmission. |
| S80 AW50-42LE |
88714 |
Band, Intermediate S80 1999-On 2.4lt FWD 4 Speed Transmission Code AW50-42LE |
1999-On |
|
$130.49
|
| Band, Intermediate |
| S80 AW50-42LE |
TRS39800 |
Filter Kit S80 1999-On 2.4lt FWD 4 Speed Transmission Code AW50-42LE |
1999-On |
|
$18.04
|
| Filter kit contains oil filter, pan gasket, filter gasket, seal or O ring. |
| S80 AW50-42LE |
TM50-42LE |
Trouble Shooting & Overhaul Guide |
1999-On |
|
$115.97
|
| Typically manuals include 55 to 85 pages of technical information. |
| S80 4T65-E |
MRK4100-S |
Master Overhaul Kit S80 1999-On 2.9lt FWD 4 Speed Transmission Code 4T65-E |
1999-On |
|
$292.09
|
| This kit includes all paper and rubber products, o-rings seals, metal clad seals,
gaskets and clutch frictions (clutch steels kit not included). Actual parts vary
by transmission type. |
| S80 4T65-E |
K4100-9 |
Clutch Steels Kit S80 1999-On 2.9lt FWD 4 Speed Transmission Code 4T65-E |
1999-On |
|
$35.56
|
| This kit includes all clutch steels. Actual steels vary by transmission type. |
| S80 4T65-E |
K52980M |
Bushing Kit S80 1999-On 2.9lt FWD 4 Speed Transmission Code 4T65-E |
1999-On |
|
$34.06
|
| This kit contains bushings found in transmission. |
| S80 4T65-E |
52720H |
Band, Reverse S80 1999-On 2.9lt FWD 4 Speed Transmission Code 4T65-E |
1999-On |
|
$63.61
|
| Band, Rear |
| S80 4T65-E |
52714H |
Band, 2-1 Manual Brake S80 1999-On 2.9lt FWD 4 Speed Transmission Code 4T65-E |
1999-On |
|
$59.96
|
| Band, 2-1 Manual Brake |
| S80 4T65-E |
52713H |
Band, Forward S80 1999-On 2.9lt FWD 4 Speed Transmission Code 4T65-E |
1999-On |
|
$59.96
|
| Band, Forward (in kit) |
| S80 4T65-E |
ATK-117 |
Filter Kit S80 1999-On 2.9lt FWD 4 Speed Transmission Code 4T65-E |
1999-On |
|
$24.44
|
| Filter kit contains oil filter, pan gasket, filter gasket, seal or O ring. |
| S80 4T65-E |
K41943 |
Shift Kit S80 1999-On 2.9lt FWD 4 Speed Transmission Code
4T65-E |
1999-On |
|
$93.25
|
| Shift correction package. |
| S80 4T65-E |
TM4T65E |
Trouble Shooting & Overhaul Guide |
1999-On |
|
$38.97
|
| Typically manuals include 55 to 85 pages of technical information. |
| S80 4T65-E |
|
Torque Converter |
1999-On |
|
Call
|
| Remanufactured & tested in USA, to ensure the correct part please provide code
off original torque converter at time of the order. |
| 960 AW40 A341E |
K7290 |
Banner Overhaul Kit 960 1999-1997 RWD 4 Speed Transmission Code A341E |
1999-1997 |
|
$133.99
|
| This kit includes all paper and rubber products, o-rings seals, metal clad seals,
gaskets and clutch frictions (clutch steels kit not included). Actual parts vary
by transmission type. |
| 960 AW40 A341E |
K72980 |
Bushing Kit 960 1999-1997 RWD 4 Speed Transmission Code A341E |
1999-1997 |
|
$66.83
|
| This kit contains bushings found in transmission. |
| 960 AW40 A341E |
72714 |
Band, 2nd Coast 960 1999-1997 RWD 4 Speed Transmission Code A341E |
1999-1997 |
|
$39.94
|
| Band, 2nd Coast |
| 960 AW40 A341E |
|
Torque Converter |
1999-1997 |
|
Call
|
| Remanufactured & tested in USA, to ensure the correct part please provide code
off original torque converter at time of the order. |
| S90 AW30-43LE A343E |
K72900F-3 |
Banner Overhaul Kit S90 V90 1997-1998 FWD 4 Speed Transmission Code AW30-43LE A343E |
1997-1998 |
|
$216.56
|
| This kit includes all paper and rubber products, o-rings seals, metal clad seals,
gaskets and clutch frictions (clutch steels kit not included). Actual parts vary
by transmission type. |
| S90 AW30-43LE A343E |
K72980 |
Bushing Kit S90 V90 1997-1998 FWD 4 Speed Transmission Code AW30-43LE A343E |
1997-1998 |
|
$66.83
|
| This kit contains bushings found in transmission. |
| S90 AW30-43LE A343E |
72714 |
Band, 2nd Coast S90 V90 1997-1998 FWD 4 Speed Transmission Code AW30-43LE A343E |
1997-1998 |
|
$39.94
|
| Band, 2nd Coast |
| S90 AW30-43LE A343E |
|
Torque Converter |
1997-1998 |
$
|
Call
|
| Remanufactured & tested in USA, to ensure the correct part please provide code
off original torque converter at time of the order. |
Minimum Order $25.00
Our Torque Converters are remanufactured & tested in USA, to ensure the
correct part please provide code off original torque converter at time of the
order. Our
torque converters are remanufactured to the highest industry standards, we use
hardened steel hubs, Raybestos clutch linings and Torrington bearings. All hubs,
bearings, washers, o-rings, roller clutches, bushings and clutch linings are
replaced. 100% Quality inspections are conducted at each critical phase of the
production cycle each converter is pressures tested, and computerized balance
before shipment. Call with code off your existing torque converter and we can
provide a quotation.
Maintenance Tips
Regular maintenance cycles and continued checking of fluid levels is critical
to the life of your transmission. Operating temperature is the single most critical
parameter effecting the life of the transmission. Keep the temperature down and fluid
fresh helps the units typically last a very long time under normal driving conditions.
We can supply a couple of aftermarket products to help you get the most out of your
transmission:
Auxiliary
Transmission Oil Cooler.
We can provide the Truco auxiliary transmission oil cooler for you vehicle it
is an excellent auxiliary oil cooler that provide additional cooling capacity. The
kit includes all parts required to mount the unit and connect to existing cooling
lines. This is a typical do it yourself project. The unit typically mounts in front
of the radiator. Your cost on this transmission life saving product vary by vehicle
model and typically start at $54.94 plus shipping and handling.
Fluid Additive
Generally we don't recommend additives but we have found that the Lubegard "Automatic
Transmission Protectant" at only $13.93 + S&H can:
- Prevent overheating, reducing transmission temperature up to 40 degrees
F.
- Extend fluid life
- Eliminates transmission fluid foaming and oxidation
- Reduces wear throughout the transmission
- Elimates clutch chatter and torque converter shudder
- Softens and modifies harsh shifts
- Provides for smoother shifting
- Eliminates objectionable noises during shifts
- Keeps valves and governors free and frees stuck valves in valve bodies
- Raises the thermal and oxidative stability
- Only product that increases the fluids ability to transfer heat
- Contains no Ash
Always consult and follow owners manual for maintenance
intervals and requirements.
Overhaul Tips
Before you tear into the transmission, we suggest you first study the troubleshooting
overhaul manual, add a bottle of our "Automatic Transmission Protectant"
and put a few miles on the vehicle. This just might free valves and governors
that are possible stuck in valve bodies. Be sure to get computer trouble code(s),
see owners manual for technique to acquire malfunction codes. This will be a
great assistance in diagnosing possible problems.
Twenty-One Steps to Successful Transmission Repair:
1) Do your research locate any technical bulletins pertaining to your transmission,
ask your dealers parts department for bulletins.
2) Clean the entire transmission, including the valve body.
3) Check pump, valve body and case for warpage.
4) Flat file pumps, valve bodies, and cases. Just a few strokes with the file
to knock off high spots and handling burrs.
5) Check all pump gear clearances.
6) Check planet pinion end play and side to side motion.
7) Soak all planet assemblies.
8) Soak all friction materials for 15 - 30 minutes.
9) Make sure all steels are in usable condition or replace. Do not sand or tumble
steels when used against High Energy friction materials.
10) Inspect all surfaces upon which a band will ride.
11) Replace all rotating oil control rings.
12) Check all oil control rings and rubber products in the bores for proper fit.
13) Check all major support bushings and bushings that control lub oil.
14) Pre-lubricate all bushings and thrust washers.
15) Pre-lub pumps.
16) Pre-fill torque converter.
17) Use available manuals to ensure proper specifications and clearances.
18) Set correct clutch and band clearances.
19) Take the time to set the total end play.
20) Use a torque wrench on all pumps and valve bodies.
21) Always double flush the cooling and cooling return lines to the radiator to
remove particles trapped there.
Take your time, take your time, take you time
Torque
Converter Installation Preparation
Many torque converter problems can be avoided with proper preparation:
1) Pre-thread converter bolts by hand to make sure there is no sign of stripped
threads.
2) Check and clean crankshaft thoroughly. Change crank spacer (if applicable).
3) Use 320 grit sandpaper or Emory cloth to remove any metal shavings on crankshaft.
4) Check converter for any damage that may have occurred during shipping.
5) Pre-fill converter with a minimum of (1) quart of transmission fluid.
6) Clean all paint off the pilot using 320 grit emory cloth.
7) Apply grease, not transmission gel, on the pilot.
8) Check flexplate for cracks and be sure there is no more than .006" run
out.
9) Make sure all engine dowel pins are in place and clean.
10) Make sure all electrical ground straps are properly connected.
11) Never, Never use an impact gun to install torque converter bolts. Driving
a bolt into the converter cover will create a dimple on the lockup apply surface.
Lockup clutch failure will occur when the lockup piston applies against and
uneven surface. Grinding off on thread length from all lockup converter bolts
is recommended to avert this type of failure.
In addition to Volvo models C70, V70, S40's, S60, S70, V70,
X70, 850, S80, 960 and S90 automatic overhaul kits and repair parts we offer
free technical support to assist you in solving your automotive problems.
We offer a complete line of automatic transmissions, transmission overhaul kit and accessories for your vehicle, check out the following links:
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