Ford ZFS542 Manual Transmission Rebuild Kit
Having problems with your ZF542 manual Ford 5 speed manual transmission, need a rebuild kit or parts? These quality ZFS542 manual transmission parts and rebuild parts kits are designed to be top 
of the line overhaul kits. We have include information on how to identify individual transmissions, application information, model year, detailed kit and part availability by transmission type. ZF transmissions are covered in this section , rear wheel drive (RWD). Typically used in Ford trucks requiring 5 speed applications. Give us a call and check on our good take out parts (good used) 800-216-1632 and let us help save you some money.
Different overhaul kits are available depending on the extent of the overhaul that you planning, the contents of the kits are described as follows:
DTSBKXXX Kits (RWD): Main case bearings, gaskets, seals. You may also want to add new bearing retainer, nuts, dogs & wires, extension housing bushing, small parts kit, shifter bushings. Syncro rings are not included in these kits.
DTSBKXXXWS Kits (RWD): Main case bearings, gaskets, seals. You may also want to add new bearing retainer, nuts, dogs & wires, extension housing bushing, small parts kit, shifter bushings. Syncro rings are included in these kits.
Information and parts are provide for the following Transmission: ZF Ford Truck 5 Speed (RWD). See the detailed parts illustrations.
IDENTIFICATION - End loaded aluminum case with integral bell housing. Tag is located on the left side of the case with a Ford code and ZF number 13-07-XXX-XXX. The S542 is found behind 300, 302, 351, 460, and diesel power plants.
It's easy to get the correct parts the first time from drivetrain.com. Using the application tables below just locate your vehicle model, model year, number of cylinders and engine size read across to identify correct overhaul kit part number. Make a note of the part number and complete our secure easy order from.
Below you will find parts for the ZF542 5 speed transmission used in Ford Pickup Trucks. In addition to these overhaul kits we can provide miscellaneous hardparts and Parking Brake Parts, don't see what you need just give us a call.
| |
Model |
Cyl. |
Engine Size |
Trans. Model |
Year |
Description |
Overhaul Kit
|
Your Cost
|
Overhaul Kit with Syncro Rings
|
Your Cost
|
| |
F-SERIES TRUCK , P-SERIES VAN and FULL SIZE BRONCO |
8 cyl |
6.9L |
ZF S542 |
1987 |
Aluminum case, cast "1307" |
DTSBK300ZF |
$190.98 |
DTSBK300ZFWS |
$361.98 |
| |
F-SERIES TRUCK , P-SERIES VAN and FULL SIZE BRONCO |
6cyl |
4.9L |
ZF S542 |
1987-95 |
Aluminum case, cast "1307" |
DTSBK300ZF |
$190.98 |
DTSBK300ZFWS |
$361.98 |
| |
F-SERIES TRUCK , P-SERIES VAN and FULL SIZE BRONCO |
8 cyl |
5.0L |
ZF S542 |
1987-95 |
Aluminum case, cast "1307" |
DTSBK300ZF |
$190.98 |
DTSBK300ZFWS |
$361.98 |
| |
F-SERIES TRUCK , P-SERIES VAN and FULL SIZE BRONCO |
8 cyl |
7.3L |
ZF S542 |
1987-95 |
Aluminum case, cast "1307" |
DTSBK300ZF |
$190.98 |
DTSBK300ZFWS |
$361.98 |
| |
F-SERIES TRUCK , P-SERIES VAN and FULL SIZE BRONCO |
8 cyl |
7.5L |
ZF S542 |
1987-95 |
Aluminum case, cast "1307" |
DTSBK300ZF |
$190.98 |
DTSBK300ZFWS |
$361.98 |
| |
E-SERIES VAN |
6 cyl |
4.9L |
ZF S542 |
1988-91 |
Aluminum case, cast "1307" |
DTSBK300ZF |
$190.98 |
DTSBK300ZFWS |
$361.98 |
| |
E-SERIES VAN |
8cyl |
5.0L |
ZF S542 |
1988-91 |
Aluminum case, cast "1307" |
DTSBK300ZF |
$190.98 |
DTSBK300ZFWS |
$361.98 |
| |
E-SERIES VAN |
8cyl |
5.8L |
ZF S542 |
1988-91 |
Aluminum case, cast "1307" |
DTSBK300ZF |
$190.98 |
DTSBK300ZFWS |
$361.98 |
| |
F-SERIES TRUCK , P-SERIES VAN and FULL SIZE BRONCO |
8 cyl |
5.8L |
ZF S542 |
1988-95 |
Aluminum case, cast "1307" |
DTSBK300ZF |
$190.98 |
DTSBK300ZFWS |
$361.98 |
| |
|
|
|
| |
REF # |
|
PART # |
O.E.M # |
|
DESCRIPTION |
|
|
Your Cost
|
| ZF/S5-42 Ford F250, F350 and Super Duty 1987-1995 |
|
|
|
| |
890 |
|
|
1307306121 |
|
INTERLOCK PLATE "T" BOLT |
|
|
$3.34
|
| |
43A |
|
DTS-ZF42-23 |
1307298933 |
|
S542 1-2 SHIFT FORK (WILL FIT S5-42 & S5-47) |
|
|
$59.95
|
| |
|
|
DTS-ZF42-128 |
1307304370 |
|
S542 1-2 SLIDER |
|
|
$93.83
|
| |
|
|
DTS-ZF42-123 |
1307304166 |
|
S542 1-2 SYNCHRO HUB |
|
|
$77.87
|
| |
18A |
|
DTS-ZF42-14A |
1307304181 |
|
S542 1-2 SYNCHRO RING, BRONZE |
|
|
$45.56
|
| |
27 |
|
DTS-F206756 |
|
|
S542 1ST GEAR NEEDLE BEARING |
|
|
$16.74
|
| |
28 |
|
DTS-ZF42-12 |
1307204298 |
|
S542 1ST GEAR, 48T |
|
|
$216.62
|
| |
24 |
|
DTS-F206755 |
|
|
S542 2ND GEAR NEEDLE BEARING |
|
|
$16.39
|
| |
23 |
|
DTS-ZF42-21A |
1307204319 |
|
S542 2ND GEAR, 37T |
|
|
$183.69
|
| |
23 |
|
DTS-ZF42-21 |
1307204320 |
|
S542 2ND GEAR, 51T |
|
|
$147.82
|
| |
|
|
DTS-ZF42-116 |
1307304371 |
|
S542 3-4 SLIDER |
|
|
$87.47
|
| |
|
|
DTS-ZF42-111 |
1307304168 |
|
S542 3-4 SYNCHRO HUB |
|
|
$70.97
|
| |
18 |
|
DTS-ZF42-2.5 |
1307204244 |
|
S542 3-4 SYNCRO HUB AND SLIDER |
|
|
$142.92
|
| |
18A |
|
DTS-ZF42-14 |
1307304182 |
|
S542 3-4-5 SYNCHRO RING, BRONZE |
|
|
$26.96
|
| |
21 |
|
|
E9TZ7173A |
|
S542 3RD GEAR BEARING SLEEVE |
|
|
$21.42
|
| |
20 |
|
DTS-F206755 |
|
|
S542 3RD GEAR NEEDLE BEARING |
|
|
$16.30
|
| |
22 |
|
|
E7TZ7119D |
|
S542 3RD GEAR THRUST RACE |
|
|
$36.04
|
| |
19 |
|
DTS-ZF42-11 |
1307204321 |
|
S542 3RD GEAR, 30T |
|
|
$96.96
|
| |
19 |
|
DTS-ZF42-11A |
1307204322 |
|
S542 3RD GEAR, 40T |
|
|
$108.98
|
| |
|
|
DTS-ZF42-136 |
1307304372 |
|
S542 5-R SLIDER |
|
|
$95.85
|
| |
|
|
DTS-ZF42-131 |
1307304167 |
|
S542 5-R SYNCHRO HUB |
|
|
$74.84
|
| |
18 |
|
DTS-ZF42-40 |
1307204239 |
|
S542 5-R SYNCHRO HUB & SLIDER |
|
|
$156.56
|
| |
31 |
|
DTS-F209031 |
|
|
S542 5TH GEAR NEEDLE BEARING |
|
|
$13.55
|
| |
1 |
|
|
1307201076 |
|
S542 7.3L DIESEL CASE |
Call & check on good used case |
|
|
| |
1 |
|
|
1307201080 |
|
S542 7.5L GAS CASE |
Call & check on good used case |
|
|
| |
|
|
|
1307218007 |
|
S542 BENT SHIFTER STUB |
|
|
$136.44
|
| |
47 |
|
|
E8TZ2L616A |
|
S542 BRKAE DRUM NUT |
|
|
$31.204
|
| |
39 |
|
DTS-ZF42-3 |
1317303011 |
|
S542 COUNTER SHAFT (1ST/2ND/REVERSE. 21T/14T) |
|
|
$241.81
|
| |
39 |
|
DTS-ZF42-3A |
1307303115 |
|
S542 COUNTER SHAFT (1ST/2ND/REVERSE. 26T/14T) |
|
|
$241.81
|
| |
38 |
|
DTS-ZF42-34A |
1307303110 |
|
S542 COUNTER SHAFT 3RD GEAR, 31T |
|
|
$223.03
|
| |
38 |
|
DTS-ZF42-34 |
1307303109 |
|
S542 COUNTER SHAFT 3RD GEAR, 34T |
|
|
$223.03
|
| |
36 |
|
DTS-ZF42-19A |
1307303113 |
|
S542 COUNTER SHAFT 5TH GEAR, 47T |
|
|
$235.55
|
| |
36 |
|
DTS-ZF42-19 |
1307303112 |
|
S542 COUNTER SHAFT 5TH GEAR, 57T |
|
|
$235.55
|
| |
37 |
|
DTS-ZF42-9A |
1307303015 |
|
S542 COUNTERSHAFT 4TH GEAR, 41T |
|
|
$196.86
|
| |
|
|
|
1307306170 |
|
S542 DETENT PIN |
|
|
$3.86
|
| |
|
|
|
732041946 |
|
S542 DETENT SPRING |
|
|
$3.13
|
| |
|
|
DTS-GSK-ZF |
|
|
S542 GASKET / SEAL KIT |
|
|
$34.98
|
| |
|
|
|
1307SMK |
|
S542 INPUT & COUNTER SHAFT SHIM KIT |
|
|
$250.25
|
| |
15 |
|
|
1307202126 |
|
S542 INPUT SHAFT, 27T 11 3/4" |
|
|
$212.12
|
| |
15 |
|
DTS-ZF42-16 |
1307202127 |
|
S542 INPUT SHAFT, 27T 9 1/2" |
|
|
$203.25
|
| |
15 |
|
DTS-ZF42-16A |
1307202128 |
|
S542 INPUT SHAFT, 34T 9 5/8" |
|
|
$213.83
|
| |
|
|
DTS-ZF42-SMK |
|
|
S542 INPUT SHIM KIT |
|
|
$16.46
|
| |
|
|
DTS-S542-K |
1307PPK |
|
S542 KEY/ SPRING/ BALL KIT (FOR ONE ASSEMBLY) |
|
|
$12.85
|
| |
|
|
|
630361099 |
|
S542 LARGE SOFT PLUG |
|
|
$2.03
|
| |
32 |
|
DTS-ZF42-18 |
1307204323 |
|
S542 MAINSHAFT 5TH GEAR, 26T |
|
|
$135.85
|
| |
32 |
|
DTS-ZF42-18A |
1307204324 |
|
S542 MAINSHAFT 5TH GEAR, 30T |
|
|
$135.85
|
| |
7 |
|
|
F3TZ7045A |
|
S542 MAINSHAFT NUT, 2WD |
|
|
$32.46
|
| |
29 |
|
DTS-ZF42-36 |
1307304590 |
|
S542 MAINSHAFT REVERSE GEAR, 44T |
|
|
$171.91
|
| |
10 |
|
DTS-ZF42-6 |
1307302060 |
|
S542 PRESS-IN BEARING RETAINER |
|
|
$64.84
|
| |
2 |
|
|
1307-301-093 |
|
S542 REAR HOUSING, 4X4 8 7/8" |
|
|
$251.56
|
| |
2 |
|
|
1307-301-041 |
|
S542 REAR HOUSING, 2WD |
|
|
$233.16
|
| |
2 |
|
|
1307301094 |
|
S542 REAR HOUSING, 4X4 10" |
|
|
$298.83
|
| |
27 |
|
DTS-F206756 |
|
|
S542 REVERSE GEAR NEEDLE BEARING |
|
|
$16.74
|
| |
41 |
|
DTS-F59707.1 |
|
|
S542 REVERSE IDLER NEEDLE BEARING (TAKES 2) |
|
|
$9.12
|
| |
|
|
|
732041947 |
|
S542 REVERSE STOP PLATE SPRING |
|
|
$3.05
|
| |
18A |
|
DTS-ZF42-14B |
1304304175 |
|
S542 REVERSE SYNCHRO RING, BRONZE |
|
|
$26.90
|
| |
|
|
|
631329069 |
|
S542 SHIFT FORK ROLL PIN |
|
|
$2.65
|
| |
|
|
|
631329069 |
|
S542 SHIFT FORK ROLL PIN |
|
|
$2.65
|
| |
|
|
|
631329069 |
|
S542 SHIFT FORK ROLL PIN |
|
|
$2.65
|
| |
|
|
|
631329069 |
|
S542 SHIFT FORK ROLL PIN |
|
|
$2.65
|
| |
|
|
|
F205995 |
|
S542 SHIFT RAIL NEEDLE BEARING |
|
|
$10.90
|
| |
|
|
|
F205995 |
|
S542 SHIFT RAIL NEEDLE BEARING |
|
|
$10.90
|
| |
|
|
|
1307306230 |
|
S542 SHIFTER INTERLOCK |
|
|
$32.62
|
| |
|
|
|
630361077 |
|
S542 SMALL SOFT PLUG |
|
|
$2.03
|
| |
|
|
|
1307SRK |
|
S542 SNAP RING KIT |
|
|
$204.24
|
| |
54 |
|
|
1307204048 |
|
S542 SPEEDO GEAR, BLACK, 8T |
|
|
$28.40
|
| |
54 |
|
|
1307204047 |
|
S542 SPEEDO GEAR, WHITE, 7T |
|
|
$19.88
|
| |
|
|
|
1307306229 |
|
S542 STOP PLATE |
|
|
$12.75
|
| |
|
|
|
1307218006 |
|
S542 STRAIGHT SHIFTER STUB |
|
|
$245.85
|
| |
|
|
DTS-ZF42-SK |
1307SK |
|
S542 SYNCHRONIZER KIT, BRONZE |
|
|
$265.95
|
| |
43 |
|
DTS-ZF42-23A |
1307206003 |
|
S542/S547 3-4 SHIFT FORK |
|
|
$56.86
|
| |
43B |
|
DTS-ZF42-23B |
1307306019 |
|
S542/S547 5-R SHIFT FORK |
|
|
$46.66
|
| |
10 |
|
|
1317302010 |
|
S542/S547 BEARING RETAINER (3 BOLT) |
|
|
$52.40
|
| |
37 |
|
DTS-ZF42-9 |
1307303014 |
|
S542/S547 COUNTER SHAFT 4TH GEAR, 45T |
|
|
$196.86
|
| |
28 |
|
|
1307304353 |
|
S542/S547 MAINSHAFT, 20" 4X4 |
Call and check on good take, used save money |
|
|
| |
28 |
|
DTS-ZF42-2A |
1317304066 |
|
S542/S547 MAINSHAFT,16 3/8" 2WD |
|
|
$265.95
|
| |
28 |
|
DTS-ZF42-2 |
1307304352 |
|
S542/S547 MAINSHAFT,18 3/4" 4X4 |
|
|
$253.83
|
| |
|
|
DTS-NK-ZF42 |
1307NK |
|
S542/S547 NEEDLE BEARING KIT |
|
|
$88.98
|
| |
18 |
|
DTS-ZF42-80 |
1307204243 |
|
S5421-2 HUB & SLIDER |
|
|
$202.22
|
| Brake Parts |
|
|
|
|
|
|
| |
55 |
|
DTS-ZFBD-164 |
|
|
ZF BRAKE DRUM HOUSING |
|
|
$394.58
|
| |
|
|
DTS-ZFBD-155 |
730749197 |
|
ZF BRAKE DRUM SHIELD |
|
|
$7.38
|
| |
59 |
|
DTS-ZFBD-175 |
|
|
ZF BRAKE DRUM SHAFT |
Call and check on good take, used save money |
|
|
| |
|
|
555-098 |
|
|
ZF Brake Drum Shaft Plug |
|
|
$2.20 |
| |
|
|
219-3029 |
|
|
ZF Brake Speedometer Plug, Steel |
|
|
$3.00 |
| |
|
|
2086DD |
|
|
ZF Brake Drum Shoes |
(each) |
|
$35.00 |
| |
|
|
ZFBD-163 |
|
|
ZF Speedometer Gear |
|
|
$29.21 |
| |
|
|
ZFBD-1659 |
|
|
Brake Drum U-Joint Style Flange |
|
|
$170.45 |
| |
|
|
1381-410-001 |
|
|
Brake Drum Shims |
|
|
$35.40 |
| |
|
|
BK300BDZF |
|
|
87-on 5spd Brake Drum Bearing Ki |
|
|
$99.37 |
| |
|
|
BK300BDZFL |
|
|
03-on 6spd Brake Drum Bearing Kit |
|
|
$112.86 |
| |
|
|
DTS-TL542-7 |
|
|
ZF RACE DRIVER TOOL |
|
|
$122.30
|
| |
|
|
DTS-JS542 |
|
|
ZF S542/7 ASSEMBLY JIG |
|
|
$259.80
|
 |
 |