NP BW4406 Transfer Case Rebuild Kits and Parts
Are you having problems with your BW4406 transfer case and need a rebuild kit or replacement parts? We offer the highest quality professional rebuilt transfer case parts and rebuild parts kits that are designed to be top of the line overhaul kits. The Borg Warner BW4406 is a full time, chain drive is supplied in both manual and electric shift transfer case versions. The Borg Warner part time transfer case was utilized by Ford Motor Company in 1995 to 1999 in the Explorer. Call 800-216-1632 and let us help save you some money!A cross reference table is provided below to aid you in identification of your transfer case . Check tag located on rear of unit for model number. An illustrated drawing is provide below to assist you in parts identification, ordering and assembly. Back to transfer case parts availability page. A detailed parts illustration drawing is available, sometimes we can supply good used take out parts to save you money. Don't see what you need just give us a call toll free 800-216-1632. If you decide to replace your BW 4406 transfer case with a remaufactued unit with a 12 month unlimited milage warranty see our complete list of transfer cases for Ford vehicles. All rebuilt transfer case get new seals, bearings, chains, fork pad, encoder motors and viscous couplers. All shafts, slider, hubs and planets are inspect to ensure proper factory tolerances are maintained. All units are tested at the factory prior to shipment.
Transfer Case BW4406 Products
Borg-Warner 4406 | ||||
Full-Time Transfer Case | ||||
1996-99 Ford F150/F250 Trucks (Manual and Electric Shift) | ||||
1997-99 Expedition, 1998-99 Navigator, 1997 F150/F25 Trucks (with Torque on Demand AWD) | Recommended fluid for BW 4406 -- ATF | |||
PART NUMBER |
DESCRIPTION |
TYPE |
YEARS |
COST |
DTS-BK4406 | Rebuilder Kit - Bearings, Gaskets, Seals and Pads |
1996-03 |
$129.74 |
|
DTS-TSK4406 | Overhaul Kit - Gaskets, O' Rings and Seals |
1996-99 |
$31.81 |
|
201208F | Adapter to Transfer Case Gasket |
1996-99 |
$4.18 |
|
201048 | Input shaft Seal |
1996-99 |
$10.10 |
|
201048 | Front Output Shaft Seal |
1996-99 |
$10.10 |
|
201045 | Rear Output Shaft Seal |
1996-99 |
$10.27 |
|
TRS-335066 | Rear Bushing |
1996-99 |
$25.47 |
|
TRS-305068 | Bushing (inside Input Shaft) | $8.77 | ||
TRS-355672A | Main Shaft (with Torque On Demand) |
$361.71 |
||
TRS-355672 | Main Shaft (except TOD) |
$334.97 |
||
TRS-355588 | Planetary Gears (except TOD) | Call check on good take out use part, save money! |
$1344.27 |
|
TRS-355588A | Planetary Gears |
$1410.70 new, $365.70 used |
||
ALT138730-195 | Friction, Internal 19t spline (6 per clutch pack) |
$15.67 ea |
||
TRS-355102A | Friction, External 31t spline (7 per clutch pack) |
$15.67 ea |
||
TRS-355550K | Clutch Pack (except TOD) | $266.46 | ||
TRS-355850 | Mode Fork (except TOD) | $17.17 | ||
TRS-355850A | Mode Fork, Torque on Demand only | $17.17 | ||
TRS-355849 | Range Fork | $31.93 | ||
TRS-355606A | Range Hub | $71.98 | ||
TRS-355606 | Mode Hub | $15.11 | ||
TRS-355606A | Reduction Hub | $79.91 | ||
TRS-345420 | Shift Motor New (95-01) Square 7 Male Connector | $198.49 | ||
TRS-355806 | Driven Sprocket | $146.96 | ||
TRS-355805 | Drive Sprocket (except TOD) | $245,94 | ||
TRS-355805A | Drive Sprocket, Torque on Demand only | $150.39 | ||
TRS-345500 | Pump Assembly |
$117.94 |
||
TRS-HV-052 | Drive Chain 86 Pins, 7/16" Pitch, Round Pins (TOD) | 1.25" Wide - 43 Links |
1996-98 |
$138.18 |
TRS-HV-053 | Drive Chain 86 Pins, 7/16" Pitch, Rocker Pins (TOD) | 1.25" Wide - 43 Links |
1997-99 |
$159.19 |
Illustration |