Rebuild Kits and Parts Model 18 1940-1972 / Model 20 1973-1981 / Model 300 1980-1986

Are you having problems with your Dana 18, Dana 20 or Dana 300 transfer case and need a rebuild kit or parts for it?  We offer quality transfer case parts and rebuild parts kits that are designed to be top of the line overhaul kits. The Dana 18, Dana 20 or Dana 300 was installed in the Jeep Grand Cherokee in the years 1992-1998. These New Process cases have a circular tag on the rear of the case, near the center, close to where the rear drive shaft sits. Identification information for the Dana 18, Dana 20 or Dana 300 transfer case is on this tag and typically includes model number, assembly number, serial number and ratio data. When ordering a replacement transfer case it's most important to provide the assembly number. This number is typically eight digits, four numbers a rivet/screw head and four additional numbers.

 

We provide a cross reference table below to assist you in identification of your transfer case. Check tag located on the rear of your unit for model number. An illustrated drawing is provided below to assist you in parts identification, ordering and assembly. Back to other model transfer case parts availability page, sometimes we can supply good used take out parts to save you money and time. If you don't see what you need just give us a call toll free at 800-216-1632. If you decide to replace your Dana 18, Dana 20 or Dana 300 transfer case with a remaufactued unit with a 12 month warranty see our complete list of transfer cases for  Jeep  vehicles.  All rebuilt transfer case get new seals, bearings, chains, fork pad, encoder motors and viscous couplers.  All shafts, slider, hubs and planets are inspect to ensure proper tolerances are maintained. All units are tested at the factory prior to shipment.

The following table presents a list of Master Bearing Overhaul Kit, that include all major bearngs, gaskets and seal.  Dana 18, Dana 20 and Dana 300 .

 

Dana 18, 20 and 300 Rebuild Kits Transfer Case  Products 

 

Part Number
Mode
Cylinders
Engine Size
Year
Description
Your Cost
DTS-BK18B CJ-SERIES 4cyl 134ci 1944-49 Dana Model 18, gear driven - 19mm O.D. idler shaftar driven - 19mm O.D. idler shaft $174.81
DTS-BK18A CJ-SERIES 4cyl 134ci 1950-61 Dana Model 18, iron case, gear driven - 28.6mm O.D. idler shaftar driven - 28.6mm O.D. idler shaft $165.85
DTS-BK18 CJ-SERIES 4cyl & 6CYL 134ci & 2.5L 1961-71 Dana Model 18, iron case, gear driven - 31 .8mm O.D. idler shaft - front and rear outputs are in line with each otherar driven - 31 .8mm O.D. idler shaft - front and rear outputs are in line with each other $166.86
             
DTS-BK20A CHEROKEE 8cyl 360ci 1974-79 Dana Model 20, iron case, gear driven - 30mm I.D. front output bearing conesar driven - 30mm I.D. front output bearing cones $144.66
DTS-BK20A CHEROKEE 8cyl 304ci 1974-78 Dana Model 20, iron case, gear driven - 30mm I.D. front output bearing conesar driven - 30mm I.D. front output bearing cones $146.46
DTS-BK20A CHEROKEE 8cyl 401 ci 1974-78 Dana Model 20, iron case, gear driven - 30mm I.D. front output bearing conesar driven - 30mm I.D. front output bearing cones $146.46
DTS-BK20A CHEROKEE 6 cyl 258ci 1974-79 Dana Model 20, iron case gear drivenar driven $146.46
DTS-BK20 CJ-SERIES 4cyl 134ci 1966-71 Dana Model 20, iron case, gear driven - input and rear output are in line with each otherar driven - input and rear output are in line with each other $144.93
DTS-BK20 CJ-SERIES 6cyl 2.5L 1966-71 Dana Model 20, iron case, gear driven - input and rear output are in line with each otherar driven - input and rear output are in line with each other $144.93
DTS-BK20 CJ-SERIES 6cyl 232ci 1972-73 Dana Model 20, iron case, gear driven - 33.25mm I.D. front output bearing conesar driven - 33.25mm I.D. front output bearing cones $143.93
DTS-BK20 CJ-SERIES 6cyl 258ci 1972-73 Dana Model 20, iron case, gear driven - 33.25mm I.D. front output bearing conesar driven - 33.25mm I.D. front output bearing cones $143.94
DTS-BK20 CJ-SERIES 8cyl 304ci 1972-73 Dana Model 20, iron case, gear driven - 33.25mm I.D. front output bearing conesar driven - 33.25mm I.D. front output bearing cones $143.93
DTS-BK20A CJ-SERIES 6cyl 2.5L 1974-77 Dana Model 20, iron case, gear driven - 30mm I.D. front output bearing conesar driven - 30mm I.D. front output bearing cones $146.64
DTS-BK20A CJ-SERIES 6cyl 258ci 1974-79 Dana Model 20, iron case, gear driven - 30mm I.D. front output bearing conesar driven - 30mm I.D. front output bearing cones $146.66
DTS-BK20A CJ-SERIES 8cyl 304ci 1974-79 Dana Model 20, iron case, gear driven - 30mm I.D. front output bearing conesar driven - 30mm I.D. front output bearing cones $146.64
DTS-BK20 JEEPSTER 6cyl 225ci 1967-71 Dana Model 20, iron case gear drivenar driven $143.93
DTS-BK20 JEEPSTER 4 cyl 134ci 1967-71 Dana Model 20, iron case gear drivenar driven $143.93
DTS-BK20 JEEPSTER 6cyl 232ci 1972-73 Dana Model 20, iron case gear drivenar driven $143.93
DTS-BK20 JEEPSTER 6cyl 258ci 1972-73 Dana Model 20, iron case gear drivenar driven $144.93
DTS-BK20 JEEPSTER 8cyl 304ci 1972-73 Dana Model 20, iron case gear drivenar driven $143.93
DTS-BK20 WAGONEER 6 cyl 230ci 1962-65 Dana Model 20, iron case, gear driven, 2 speed (High/Low)ar driven, 2 speed (High/Low) $144.93
DTS-BK20 WAGONEER 8cyl 327ci 1965-67 Dana Model 20, iron case, gear driven, 2 speed (High/Low)ar driven, 2 Speed (High/Low) $143.94
DTS-BK20 WAGONEER 6 cyl 232ci 1965-71 Dana Model 20, iron case, gear driven, 2 speed (High/Low)ar driven, 2 speed (High/Low) $143.94
DTS-BK20 WAGONEER 8cyl 350ci 1968-71 Dana Model 20, iron case, gear drivenar driven $143.93
DTS-BK20 WAGONEER 6 cyl 258ci 1971-73 Dana Model 20, iron case, gear drivenar driven $144.93
DTS-BK20 WAGONEER 8 cyl 304ci 1971-73 Dana Model 20, iron case, gear driven - 33.25mm I.D. front output bearing conesar driven - 33.25mm I.D. front output bearing cones $143.93
DTS-BK20 WAGONEER 8cyl 360ci 1971-73 Dana Model 20, iron case, gear driven - 33.25mm I.D. front output bearing conesar driven - 33.25mm I.D. front output bearing cones $144.93
DTS-BK20A WAGONEER 8 cyl 304ci 1974-78 Dana Model 20, iron case, 30mm I.D. front output bearing conesar driven - 30mm I.D. front output bearing cones $146.46
DTS-BK20A WAGONEER 8cyl 401 ci 1974-78 Dana Model 20, iron case, 30mm I.D. front output bearing conesar driven - 30mm I.D. front output bearing cones $146.66
DTS-BK20A WAGONEER 8cyl 360ci 1974-79 Dana Model 20, iron case, 30mm I.D. front output bearing conesar driven - 30mm I.D. front output bearing cones $146.64
             
DTS-BK300 CJ-SERIES   2.5L 1980-86 Dana Model 300, iron case, gear driven, aluminum extension housingear driven, aluminum extension housing $174.44
DTS-BK300 CJ-SERIES   4.2L 1980-86 Dana Model 300, iron case, gear driven, aluminum extension housingear driven, aluminum extension housing $174.44
DTS-BK300 CJ-SERIES   5.0L 1980-86 Dana Model 300, iron case, gear driven, aluminum extension housingear driven, aluminum extension housing $174.44